state.c 24 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650651652653654655656657658659660661662663664665666667668669670671672673674675676677678679680681682683684685686687688689690691692693694695696697698699700701702703704705706707708709710711712713714715716717718719720721722723724725726727728729730731732733734735736737738739740741742743744745746747748749750751752753754755756757758759760761762763764765766767768769770771772773774775776777778779780781782783784785786787788789790791792793794795796797798799800801802803804805806807808809810811812813814815816817818819820821822823824825826827828829830831832833834835836837838839840841842843844
  1. #include <string.h>
  2. #include "bsp/gpio.h"
  3. #include "bsp/ml5238.h"
  4. #include "bsp/cs1180.h"
  5. #include "bsp/uart.h"
  6. #include "bsp/mcu_power_sleep.h"
  7. #include "bsp/cht8305.h"
  8. #include "app/sox/measure.h"
  9. #include "app/sox/measure_task.h"
  10. #include "libs/shark_task.h"
  11. #include "libs/logger.h"
  12. #include "app/nv_storage.h"
  13. #include "health.h"
  14. #include "soc.h"
  15. #include "state.h"
  16. #include "iostate.h"
  17. #include "event_record.h"
  18. #define ALLOW_DEEP_SLEEP 1
  19. #define SLEEP_IGNORE_UNHEALTH 0
  20. #define ALLOW_POWER_DOWN 1 //disable power down for debug
  21. #define ALLOW_5238_BALANCE 1
  22. #define IGNORE_DISCHARGER_LOW_VOL 0 //忽略放电欠压
  23. extern uint32_t bsp_get_rst_reson(void);
  24. extern uint32_t bsp_get_backup(void);
  25. static void _current_notify(void);
  26. static void _voltage_notify(void);
  27. static void _temperature_notify(void);
  28. static u32 _bms_main_task_handler(void);
  29. static void _debug_timer_handler(shark_timer_t *t);
  30. static void _process_power_down(void);
  31. static void calc_cell_voltage(void);
  32. static int _can_close_mos_no_hall(void);
  33. static bms_state_t _bms_state;
  34. static int pcb_temp = 100;
  35. static int pcb_temp_count = 0;
  36. static int ml5238_cali_count = 0;
  37. static shark_task_t _bms_main_task = {.handler = _bms_main_task_handler};
  38. static shark_timer_t _debug_timer = {.handler = _debug_timer_handler};
  39. static int open_dfet = 0;
  40. static int open_dfet_failt = 0;
  41. static int close_dfet_reson = 0;
  42. static int close_dfet_no_hall = 0;
  43. static int no_hall_time[5];
  44. static int no_hall_count = 0;
  45. u64 uart_frame_time = 0;
  46. static u32 uart_reinit_count = 0;
  47. static void put_no_hall_time(void){
  48. no_hall_time[no_hall_count] = shark_get_seconds();
  49. no_hall_count = (no_hall_count + 1) % 5;
  50. }
  51. static void log_no_hall_time(void){
  52. state_debug("current time %d\n", shark_get_seconds());
  53. for (int i = 0; i < 5; i++){
  54. state_debug("no hall time[%d]:%d\n", i, no_hall_time[i]);
  55. }
  56. }
  57. void bms_state_init(void){
  58. set_log_level(MOD_STATE, L_debug);
  59. state_debug("BMS System Starting......\n");
  60. #if (CONFIG_BOARD_TYPE==SHARK_BOARD_SP700)
  61. cht8305_reset();
  62. #endif
  63. _bms_state.cell_index_of_max_vol = 0xff;
  64. _bms_state.cell_index_of_min_vol = 0xff;
  65. _bms_state.bms_addr = 0x30;
  66. measure_task_init(_current_notify, _voltage_notify, _temperature_notify);
  67. io_state_init();
  68. health_init();
  69. soc_init();
  70. calc_cell_voltage();
  71. _bms_state.user_request = USER_REQUEST_PENDING | USER_REQUEST_SMALLCURRENT_ON;
  72. shark_task_add(&_bms_main_task);
  73. shark_timer_post(&_debug_timer, 2000);
  74. pcb_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  75. uart_frame_time = shark_get_mseconds();
  76. set_log_all(L_disable);
  77. }
  78. bms_state_t *bms_state_get(void){
  79. return &_bms_state;
  80. }
  81. int bms_work_is_normal(void){
  82. return _bms_state.work_mode == WORK_MODE_NORMAL;
  83. }
  84. int bms_work_is_aging_test(void){
  85. return _bms_state.work_mode == WORK_MODE_AGING_TEST;
  86. }
  87. int bms_work_is_pcba_test(void){
  88. return _bms_state.work_mode == WORK_MODE_PCBA_TEST;
  89. }
  90. int bms_work_is_pack_test(void){
  91. return _bms_state.work_mode == WORK_MODE_PACK_TEST;
  92. }
  93. int bms_work_is_calibrating(void){
  94. return _bms_state.work_mode == WORK_MODE_CALIBRATE;
  95. }
  96. int bms_work_mode_set(int mode, int start){
  97. if (mode < WORK_MODE_AGING_TEST || mode > WORK_MODE_CALIBRATE){
  98. return 1;
  99. }
  100. if (start){
  101. _bms_state.work_mode = mode;
  102. }else {
  103. _bms_state.work_mode = WORK_MODE_NORMAL;
  104. }
  105. return 0;
  106. }
  107. void bms_set_ps_charger_in(uint16_t mask, uint16_t in){
  108. _bms_state.ps_charger_in = in;
  109. _bms_state.ps_charger_mask = mask;
  110. }
  111. int bms_is_ps_charger_in(void){
  112. return _bms_state.ps_charger_mask && _bms_state.ps_charger_in;
  113. }
  114. void bms_state_log(void){
  115. state_debug("Life Time: %d\n", shark_get_seconds());
  116. state_debug("Sleep Time: %ds\n", get_system_sleep_time());
  117. state_debug("ml5238 cali: %d\n", ml5238_cali_count);
  118. state_debug("open dfet %d - %d - 0x%x - %d\n", open_dfet, open_dfet_failt, close_dfet_reson, close_dfet_no_hall);
  119. state_debug("Reset Reson 0x%x\n", bsp_get_rst_reson());
  120. state_debug("BackUp value 0x%x\n", bsp_get_backup());
  121. state_debug("Debug: %d, %d. uart reinit=%d\n", shark_uart_timeout(), io_state()->hall_detect, uart_reinit_count);
  122. log_no_hall_time();
  123. nv_storage_log();
  124. #if 0
  125. state_debug("Charging: %d\n", _bms_state.charging);
  126. state_debug("WorkMode %d\n", _bms_state.work_mode);
  127. state_debug("DMos: %d\n", ml5238_is_discharging());
  128. state_debug("CMos: %d\n", ml5238_is_charging());
  129. state_debug("AuxPower: %d\n", AUX_VOL_IS_OPEN());
  130. state_debug("WorkMode:0x%x\n", _bms_state.work_mode);l
  131. #endif
  132. }
  133. static void _debug_timer_handler(shark_timer_t *t){
  134. #if 0
  135. static int _log_count = 0;
  136. int mod = _log_count % 4;
  137. if (mod == 0){
  138. bms_state_log();
  139. }
  140. if (mod == 1) {
  141. iostate_log();
  142. }
  143. if (mod == 2) {
  144. soc_log();
  145. }
  146. if (mod == 3) {
  147. measure_log();
  148. }
  149. _log_count ++;
  150. #else
  151. bms_state_log();
  152. measure_log();
  153. #endif
  154. shark_timer_post(&_debug_timer, 2000);
  155. }
  156. /*
  157. 放电mos和充电mos的开关要小心:
  158. 1. 大部分的情况下,尽量能做到同时开关,主要是用来保护被关闭那路mos的体二极管(不能过大电流)
  159. 2. 充电过压的情况下,必须要关闭充电mos,但是这个时候放电mos可能是打开的,这样的情况下,
  160. 需要检测放电电流,超过10A必须强制打开充电mos,防止烧充电mos的体二极管
  161. 3. 收到打开大电的指令后,必须两个mos都要打开,然后再经过2的判断
  162. 。。。。。
  163. */
  164. void discharger_open(int open){
  165. /* 打开大电前,先打开短路保护*/
  166. if (open) {
  167. int mode = SHORT_CURRENT_MODE_100A_200A;
  168. int try_count = 3;
  169. /* 确保短路保护设置成功后才能开大电 */
  170. do {
  171. ml5238_short_current_detect(mode);//SP600:100A, SP700:200A
  172. }while(!ml5238_is_short_current_enabled(mode) && (try_count-- >= 0));
  173. if ((try_count < 0) && !ml5238_is_short_current_enabled(mode)){
  174. state_error("set short current error\n");
  175. return;
  176. }
  177. }else {
  178. ml5238_short_current_detect(SHORT_CURRENT_MODE_DISABLE);
  179. }
  180. ml5238_enable_discharger_mosfet(open);
  181. }
  182. void charger_open(int open) {
  183. int retry = 10;
  184. while( open != ml5238_is_charging()) {
  185. ml5238_enable_charger_mosfet(open);
  186. if (retry-- <= 0) {
  187. break;
  188. }
  189. }
  190. }
  191. void start_aux_power(int start){
  192. if (start){
  193. AUX_VOL_OPEN(1);
  194. }else {
  195. AUX_VOL_OPEN(0);
  196. health_stop_aux_detect();
  197. }
  198. }
  199. void system_power_down(void){
  200. bms_health()->powerdown_lower_voltage = 1;
  201. _process_power_down();
  202. }
  203. #define Health_Success 0
  204. #define Health_Discharger_Failt 1
  205. #define Health_charger_Fault 2
  206. #define Health_aux_Fault 4
  207. #define Health_Fault_Can_Sleep 8
  208. static s32 _process_unheath(void){
  209. u32 unhealth = Health_Success;
  210. if (bms_health()->load_current_short) {//短路检测后,关闭充放电mos
  211. discharger_open(0);
  212. charger_open(0); //disable charger mosfet
  213. start_aux_power(0);
  214. _bms_state.charging = 0;
  215. close_dfet_reson = 2;
  216. unhealth = (Health_Discharger_Failt | Health_charger_Fault);
  217. }
  218. if (bms_health()->charger_over_current || bms_health()->charger_over_temp || bms_health()->charger_lower_temp ||
  219. bms_health()->charger_over_voltage || bms_health()->sigle_cell_over_voltage){
  220. charger_open(0); //disable charger mosfet
  221. unhealth |= Health_charger_Fault;
  222. }
  223. if (bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger) {
  224. if (_bms_state.charging) {
  225. charger_open(0); //disable charger mosfet
  226. unhealth |= Health_charger_Fault;
  227. }
  228. }
  229. if (bms_health()->discharger_over_temp || bms_health()->discharger_lower_temp){
  230. if (bms_health()->discharger_over_temp){ //放电过高温后,小电流也必须关闭
  231. start_aux_power(0);
  232. unhealth |= Health_aux_Fault;
  233. }
  234. discharger_open(0); //disable charger mosfet
  235. close_dfet_reson = (bms_health()->discharger_over_temp == 1)?3:4;
  236. unhealth |= Health_Discharger_Failt;
  237. }
  238. if (bms_health()->sigle_cell_lower_voltage || bms_health()->discharger_lower_voltage) {
  239. unhealth |= Health_Fault_Can_Sleep;
  240. #if IGNORE_DISCHARGER_LOW_VOL==0
  241. if (!(_bms_state.ps_charger_mask && _bms_state.ps_charger_in)) {//PSxxx 告知有充电器插入,忽略欠压
  242. unhealth |= Health_Discharger_Failt | Health_aux_Fault;
  243. start_aux_power(0);
  244. if (ml5238_is_discharging()) {
  245. close_dfet_reson = (bms_health()->sigle_cell_lower_voltage == 1) ?5:6;
  246. discharger_open(0);
  247. }
  248. }
  249. #endif
  250. }
  251. if (bms_health()->over_temp_deny_discharger|| bms_health()->lower_temp_deny_discharger) {
  252. if (!_bms_state.charging) {
  253. close_dfet_reson = (bms_health()->over_temp_deny_discharger == 1)?7:8;
  254. discharger_open(0); //disable discharger mosfet
  255. }
  256. unhealth |= (Health_Discharger_Failt | Health_Fault_Can_Sleep);
  257. }
  258. if (bms_health()->small_current_real_short) {
  259. unhealth |= Health_aux_Fault;
  260. if (bms_health()->small_current_real_short) {
  261. unhealth |= Health_Discharger_Failt;
  262. }
  263. }
  264. if (soc_is_force_full()) {
  265. charger_open(0); //disable charger mosfet
  266. unhealth |= (Health_charger_Fault |Health_Fault_Can_Sleep);
  267. }
  268. return unhealth;
  269. }
  270. //处理PS100/310/320/360,充电底座,充电柜的指令或者bms自己发给自己的指令
  271. static void _process_user_request(s32 health){
  272. bool mos_drv = false;
  273. if (_bms_state.user_request & USER_REQUEST_PENDING){
  274. //开关小电
  275. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_OFF){
  276. start_aux_power(0);
  277. }
  278. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_OFF){
  279. discharger_open(0);
  280. close_dfet_reson |= (3 << 24);
  281. }
  282. if (_bms_state.user_request & USER_REQUEST_CHARGER_OFF){
  283. charger_open(0);
  284. }
  285. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_ON){
  286. if (!(health & Health_aux_Fault)){
  287. start_aux_power(1);
  288. }
  289. }
  290. if (_bms_state.user_request & USER_REQUEST_CHARGER_ON){
  291. if (!(health & Health_charger_Fault)){
  292. if ((io_state()->hall_detect) || !_can_close_mos_no_hall()){
  293. charger_open(1);
  294. mos_drv = true;
  295. }
  296. }
  297. }
  298. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_ON) {
  299. open_dfet ++;
  300. if (!(health & Health_Discharger_Failt)){
  301. if ((io_state()->hall_detect || _bms_state.charging) || !_can_close_mos_no_hall()){
  302. discharger_open(1);
  303. mos_drv = true;
  304. }
  305. }else {
  306. open_dfet_failt ++;
  307. }
  308. }
  309. if (mos_drv && ml5238_is_mosdrv_strong()) {
  310. task_udelay(3000);
  311. ml5238_disable_mosdrv();
  312. }
  313. _bms_state.user_request &= ~USER_REQUEST_PENDING;//clear user request pending
  314. }
  315. }
  316. static void _process_power_down(void){
  317. #if (ALLOW_POWER_DOWN==1)
  318. if (bms_health()->powerdown_lower_voltage){
  319. if (bms_work_is_normal() && (shark_get_seconds() < bms_health()->pd_time + 5)) {//超过5s powerdown
  320. return;
  321. }
  322. state_debug("BMS System PowerDown!!\n");
  323. if (bms_work_is_normal() && soc_update_by_ocv()) {
  324. nv_save_all_soc();
  325. }
  326. shark_uart_flush();
  327. if (bms_work_is_normal()) {
  328. if (io_state()->charger_detect_irq || io_state()->charger_detect){//have charger, do'nt power down
  329. bms_health()->powerdown_lower_voltage = 0;
  330. return;
  331. }
  332. }
  333. start_aux_power(0);
  334. discharger_open(0);
  335. charger_open(0);
  336. /*需要等待B-和P-之间的电容放电掉后,才能设置5238 power down,
  337. 否则5238会触发充电器插入检测,导致重新开机,进入powerdown <->开机的无限循环*/
  338. /* 需要先关闭负载检测,否则充电器检测会分压掉一部分 */
  339. ml5238_enable_load_detect(0);
  340. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 1);
  341. delay_us(2* 1000);
  342. u64 wait_start = shark_get_mseconds();
  343. while(!ml5238_charger_is_disconnect(AUX_VOL_IS_OPEN())){
  344. shark_uart_flush();
  345. wdog_reload();
  346. if (shark_get_mseconds() - wait_start >= 2000){
  347. bms_health()->powerdown_lower_voltage = 0;
  348. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 0);
  349. return;
  350. }
  351. }
  352. LED_ALL_ON(0);
  353. CS1180_PWR_ENABLE(0);
  354. DCDC_VOL_OPEN(0);
  355. ml5238_power_down();
  356. }
  357. #endif
  358. }
  359. static void _process_deepsleep(s32 health){
  360. #if (ALLOW_DEEP_SLEEP==1)
  361. static u64 _sleep_time = 0;
  362. #if (SLEEP_IGNORE_UNHEALTH==0)
  363. if ((health != Health_Success) && ((health & Health_Fault_Can_Sleep) != Health_Fault_Can_Sleep)){
  364. return;
  365. }
  366. #endif
  367. if (!bms_work_is_normal()){
  368. return; //测试模式下不休眠
  369. }
  370. if (ml5238_is_charging() || ml5238_is_discharging() || io_state()->charger_detect_irq || _bms_state.charging ||
  371. _bms_state.pack_balancing){
  372. return;
  373. }
  374. if(io_state()->hall_detect){
  375. return;
  376. }
  377. if (!shark_uart_timeout()){
  378. return;
  379. }
  380. if (io_state()->aux_lock_detect){
  381. return;
  382. }
  383. if (shark_get_mseconds() < (_sleep_time + 3 * 1000)){
  384. return;
  385. }
  386. printf("SYSTEM: enter sleep\n");
  387. shark_uart_flush();
  388. nv_save_all_soc();
  389. mcu_enter_deepsleep();
  390. soc_update_for_deepsleep(mcu_get_sleeptime());//补偿休眠的功耗
  391. _sleep_time = shark_get_mseconds();
  392. uart_frame_time = shark_get_mseconds();
  393. #endif
  394. }
  395. /*when work as test mode, we do'n need close the discharger */
  396. static int _can_close_mos_no_hall(void){
  397. if (bms_work_is_normal()){
  398. return 1;
  399. }
  400. return 0;
  401. }
  402. static void _process_iostate_changed(s32 unhealth){
  403. if (!(io_state()->hall_detect)){
  404. bms_set_ps_charger_in(0, 0);
  405. if (bms_work_is_aging_test()) {
  406. bms_work_mode_set(WORK_MODE_AGING_TEST, 0);//close aging test mode
  407. }
  408. if (_can_close_mos_no_hall()) {
  409. if (ml5238_is_discharging() && (!_bms_state.charging)){
  410. discharger_open(0);
  411. put_no_hall_time();
  412. close_dfet_no_hall ++;
  413. open_dfet = open_dfet_failt = 0; //clear open dfet count
  414. }
  415. if (!AUX_VOL_IS_OPEN() && !bms_health()->load_current_short && !io_state()->aux_lock_detect && !bms_health()->small_current_short){
  416. start_aux_power(1);
  417. }
  418. if (!io_state()->charger_detect_irq && ml5238_is_charging() && (!_bms_state.charging)){
  419. charger_open(0);
  420. }
  421. }
  422. }
  423. if (io_state()->charger_detect_irq && ((unhealth & Health_charger_Fault) == 0) && (_bms_state.cell_max_vol < SIGLE_CELL_MAX_CHARGER_VOLTAGE)) {
  424. if (!ml5238_is_charging() && shark_uart_timeout()){//不在车上,底座上,充电柜上,检测到充电器插入,自动打开充电,否则的话,只能通过指令来打开充电mos
  425. if (!(bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger)&& (get_soc()->capacity < 100)) {
  426. charger_open(1);
  427. }
  428. }
  429. }
  430. if (io_state()->hall_detect){
  431. _bms_state.bms_addr = 0x30 + 1;
  432. bms_health()->hall_is_detected = 1;
  433. }else {
  434. _bms_state.bms_addr = 0x30;
  435. bms_health()->hall_is_detected = 0;
  436. }
  437. }
  438. static void _bms_uart_workaround(void) {
  439. if (io_state()->hall_detect != 1){
  440. return;
  441. }
  442. if (shark_get_mseconds() >= (uart_frame_time + 3000)){
  443. UART0_IR_EN(0);
  444. UART1_IR_EN(0);
  445. task_udelay(50 * 1000);
  446. UART0_IR_EN(1);
  447. UART1_IR_EN(1);
  448. uart_reinit_count++;
  449. uart_frame_time = shark_get_mseconds();
  450. }
  451. }
  452. static u32 _bms_main_task_handler(void){
  453. s32 unhealth = _process_unheath();
  454. _process_user_request(unhealth);
  455. _process_deepsleep(unhealth);
  456. _process_power_down();
  457. _process_iostate_changed(unhealth);
  458. _bms_uart_workaround();
  459. return 0;
  460. }
  461. extern void show_leds_for_charging(uint8_t charging);
  462. static debounce_t _charging_detect = {.count = 0, .max_count = 10, .init_count = 0};
  463. static int cs1180_may_error_count = 0;
  464. static bool _cs1180_may_error(void) {
  465. //cs1180 not working
  466. if (measure_value()->load_current == measure_value()->current_5238) {
  467. return false;
  468. }
  469. //cs1180检测到充电电流,5238检测到负电流
  470. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT) && (measure_value()->current_5238 <= 0)) {
  471. return true;
  472. }
  473. //cs1180 和 5238的测量电流差超过阈值
  474. if (abs(measure_value()->load_current - measure_value()->current_5238) >= MIN_DIFF_BT_5238_1180) {
  475. return true;
  476. }
  477. return false;
  478. }
  479. static void check_charging(){
  480. /* 解决cs1180可能出错,导致误判充电,离仓后无法休眠 */
  481. if (_cs1180_may_error()) {
  482. if (++cs1180_may_error_count >= _charging_detect.max_count/2) {
  483. measure_value()->load_current = measure_value()->current_5238;
  484. cs1180_adc_shutdown();
  485. cs1180_may_error_count = 0;
  486. }
  487. }else {
  488. cs1180_may_error_count = 0;
  489. }
  490. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT)) {
  491. if (!_bms_state.charging) {
  492. debounce_inc(_charging_detect);
  493. if (debounce_reach_max(_charging_detect)){
  494. _bms_state.charging = 1;
  495. show_leds_for_charging(1);
  496. debounce_reset(_charging_detect);
  497. }
  498. }else {
  499. debounce_reset(_charging_detect);
  500. }
  501. }else/* if ((measure_value()->load_current < MIN_START_LOADING_CURRENT))*/{
  502. if (_bms_state.charging) {
  503. debounce_inc(_charging_detect);
  504. if (debounce_reach_max(_charging_detect)){
  505. _bms_state.charging = 0;
  506. show_leds_for_charging(0);
  507. debounce_reset(_charging_detect);
  508. }
  509. }else {
  510. debounce_reset(_charging_detect);
  511. }
  512. }
  513. }
  514. /* if discharger mos and charger mos, one is open but other is closed.
  515. we must judage the current: if current is large than 10A(-10A),
  516. we must open the closed mos to avoid the closed mos to be destroyed
  517. */
  518. #define MIN_CURRENT_FOR_BOTH_MOS_OPEN (1000)
  519. static int _min_current_for_both_mos_count = 0;
  520. static u32 _check_mos_time = 0;
  521. static __INLINE u32 _open_all_mos_time(void){
  522. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN * 11){
  523. return 0;
  524. }
  525. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN * 6) {
  526. return 5;
  527. }
  528. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN) {
  529. return 10;
  530. }
  531. return 30;
  532. }
  533. static void _check_mos_stat(void){
  534. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN){
  535. _min_current_for_both_mos_count ++;
  536. if (_min_current_for_both_mos_count >= 2){
  537. int dmos = ml5238_is_discharging();
  538. int cmos = ml5238_is_charging();
  539. if (dmos + cmos == 0){
  540. //state_error("current = %d, but all mos is closed\n", measure_value()->load_current);
  541. _check_mos_time = shark_get_seconds();
  542. return;
  543. }
  544. if (dmos == 1 && cmos == 1){
  545. _check_mos_time = shark_get_seconds();
  546. return;
  547. }
  548. if (shark_get_seconds() >= (_check_mos_time + _open_all_mos_time())) {
  549. uint32_t request = USER_REQUEST_PENDING;
  550. if (!dmos) {
  551. request |= USER_REQUEST_DISCHARGER_ON;
  552. }else {
  553. request |= USER_REQUEST_CHARGER_ON;
  554. }
  555. _bms_state.user_request = request;
  556. _check_mos_time = shark_get_seconds();
  557. }
  558. }
  559. }else {
  560. _min_current_for_both_mos_count = 0;
  561. _check_mos_time = shark_get_seconds();
  562. }
  563. }
  564. static void _current_notify(void){
  565. check_charging();
  566. check_current_state(); //check health of current
  567. _check_mos_stat();
  568. soc_update(); //计算soc
  569. }
  570. #if (ALLOW_5238_BALANCE==1)
  571. /* 需要检查电芯的电压,如果发现有电芯电压过高,需要开启被动均衡
  572. * 充电过程中考虑balance,主要是希望cell 电压扩散后,保证1. 单电芯不能过压, 2. 单电芯不能比平均电压过低,导致
  573. * 木桶效应,目标是电压最高的那个cell,尽量压制,不让电压再升高,或者升高的尽量慢一些
  574. */
  575. static void _balance_timer_handler(shark_timer_t *t);
  576. static shark_timer_t _balance_timer = {.handler = _balance_timer_handler};
  577. static void _start_balance(uint16_t mask) {
  578. int success = ml5238_cell_start_balance(mask);
  579. if (success ) {
  580. if (mask == 0) {
  581. _bms_state.pack_balancing = 0;
  582. }else {
  583. _bms_state.pack_balancing = 1;
  584. }
  585. }
  586. }
  587. static void _stop_balance(void) {
  588. _start_balance(0);
  589. }
  590. static void _balance_timer_handler(shark_timer_t *t){
  591. _stop_balance();
  592. if (_bms_state.pack_balancing) {
  593. shark_timer_post(&_balance_timer, 1);
  594. }
  595. }
  596. static u16 _search_direct(u16 *delta_v, u8 current_cell, u8 *depth, u8 dir) {
  597. u16 delta_next, delta_prev;
  598. u8 idx_prev, idx_next;
  599. u8 balance_idx = 255;
  600. for (int i = 0; i < CELLS_NUM/2 + 1; i++) {
  601. *depth ++;
  602. //get the delta v of the prev and current
  603. if (current_cell == 0) {
  604. idx_prev = CELLS_NUM - 1;
  605. }else {
  606. idx_prev = current_cell - 1;
  607. }
  608. delta_prev = delta_v[idx_prev];
  609. //get the delta v of the next and current
  610. #if 0
  611. if (current_cell == CELLS_NUM - 1) {
  612. idx_next = 0;
  613. }else {
  614. idx_next = current_cell + 1;
  615. }
  616. #endif
  617. idx_next = current_cell;
  618. delta_next = delta_v[idx_next];
  619. //use the max delta v of the prev and next
  620. if (delta_prev >= delta_next) {
  621. if(delta_prev >= MAX_DIFF_BETWEEN_MIN_MAX_CELL){
  622. balance_idx = idx_prev; //balance with prev cell
  623. break;
  624. }
  625. }else {
  626. if(delta_next >= MAX_DIFF_BETWEEN_MIN_MAX_CELL){
  627. balance_idx = idx_next; //balance with next cell
  628. break;
  629. }
  630. }
  631. if (dir == 1) {//search forword
  632. current_cell = (current_cell + 1) % CELLS_NUM;
  633. }else { //search backwork
  634. if (current_cell == 0) {
  635. current_cell = CELLS_NUM - 1;
  636. }else {
  637. current_cell -= 1;
  638. }
  639. }
  640. }
  641. return balance_idx;
  642. }
  643. static u32 get_balance_maskV2(void) {
  644. u16 delta_v[CELLS_NUM];
  645. u16 *pcellv = measure_value()->cell_vol;
  646. //calc the delta v of the Neighboring cells
  647. delta_v[CELLS_NUM - 1] = abs(pcellv[CELLS_NUM-1] - pcellv[0]);
  648. for (int i = 0; i < CELLS_NUM - 1; i++) {
  649. delta_v[i] = abs(pcellv[i] - pcellv[i + 1]);
  650. }
  651. u8 depth_next = 0, depth_prev = 0;
  652. u8 idx_next = _search_direct(delta_v, _bms_state.cell_index_of_max_vol, &depth_next, 1);// search from max to next....
  653. u8 idx_prev = _search_direct(delta_v, _bms_state.cell_index_of_max_vol, &depth_prev, 0);// search from max to prev
  654. //chose the min depth whitch near from max voltage cell
  655. if (depth_next < depth_prev) {
  656. return BIT(idx_next);
  657. }else if (depth_prev < depth_next) {
  658. return BIT(idx_prev);
  659. }else {
  660. if (idx_next < CELLS_NUM) {
  661. return BIT(idx_next);
  662. }
  663. if (idx_prev < CELLS_NUM) {
  664. return BIT(idx_prev);
  665. }
  666. }
  667. return 0;
  668. }
  669. #define BALANCE_TIME (10 * 60) //S
  670. static u8 g_is_charging = 0;
  671. static u8 can_do_balance(void) {
  672. u8 balance = 0;
  673. //when stop normal(not energy recovery) charging, need check balance
  674. if (g_is_charging && (!_bms_state.charging && soc_is_normal_charging())) {
  675. balance = 1;
  676. }
  677. g_is_charging = _bms_state.charging;
  678. //if already balancing, do nothing
  679. if (_bms_state.pack_balancing) {
  680. balance = 0;
  681. }
  682. return balance;
  683. }
  684. static u8 need_stop_balance(void) {
  685. if (measure_value()->load_current < -100.0 || g_is_charging) {
  686. return 1;
  687. }
  688. return 0;
  689. }
  690. static void check_cell_balance(void){
  691. if (!can_do_balance()) {
  692. if (need_stop_balance()) {
  693. if (_bms_state.pack_balancing){
  694. _stop_balance();
  695. shark_timer_cancel(&_balance_timer);
  696. }
  697. }
  698. return;
  699. }
  700. u16 mask = get_balance_maskV2();
  701. if (mask) {
  702. push_event(Cell_balance, mask);
  703. _start_balance(mask);
  704. shark_timer_post(&_balance_timer, BALANCE_TIME * 1000); //stop balance after BALANCE_TIME
  705. }
  706. state_debug("Cell balance mask 0x%x\n", mask);
  707. }
  708. #endif
  709. static void calc_cell_voltage(void){
  710. uint16_t voltage = 0;
  711. uint16_t max_cell = 0;
  712. uint16_t min_cell = 0xf000;
  713. uint8_t max_index = 0;
  714. uint8_t min_index = 0;
  715. for (int i = 0; i < CELLS_NUM; i++){
  716. voltage += measure_value()->cell_vol[i];
  717. if (max_cell < measure_value()->cell_vol[i]){
  718. max_cell = measure_value()->cell_vol[i];
  719. max_index = i;
  720. }
  721. if (min_cell > measure_value()->cell_vol[i]){
  722. min_cell = measure_value()->cell_vol[i];
  723. min_index = i;
  724. }
  725. }
  726. _bms_state.pack_voltage = voltage;
  727. _bms_state.cell_max_vol = max_cell;
  728. _bms_state.cell_min_vol = min_cell;
  729. _bms_state.cell_index_of_min_vol = min_index;
  730. _bms_state.cell_index_of_max_vol = max_index;
  731. }
  732. static void _voltage_notify(void){
  733. calc_cell_voltage();
  734. check_voltage_state(); //check health of cell voltage
  735. #if (ALLOW_5238_BALANCE==1)
  736. check_cell_balance();
  737. #endif
  738. }
  739. static void _temperature_notify(void){
  740. static uint8_t _bms_aging_test = 0;
  741. int pcb_current_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  742. if (abs(pcb_temp - pcb_current_temp) >= 5){//pcb温度变化超过5度,需要重新校准ML5238
  743. if (pcb_temp_count ++ >= 5) {
  744. current_calibrate();
  745. state_warning("ML5238 calibrate, %d -> %d!!\n", pcb_temp, pcb_current_temp);
  746. pcb_temp = pcb_current_temp;
  747. pcb_temp_count = 0;
  748. ml5238_cali_count ++;
  749. }
  750. }else {
  751. pcb_temp_count = 0;
  752. }
  753. check_temp_state(); //check health of cell/pcb temperature
  754. if (bms_work_is_aging_test()) {
  755. if (abs(measure_value()->load_current) >= 2000) {
  756. if (_bms_aging_test == 0) {
  757. memcpy(_bms_state.aging_start_temp, measure_value()->pack_temp, PACK_TEMPS_NUM * sizeof(int));
  758. memcpy(_bms_state.aging_max_temp, measure_value()->pack_temp, PACK_TEMPS_NUM * sizeof(int));
  759. _bms_state.aging_real_start = 0;
  760. _bms_state.agint_cost_time = 0;
  761. _bms_aging_test = 1;
  762. }
  763. if (_bms_state.aging_real_start == 0) {
  764. _bms_state.aging_real_start = shark_get_seconds();
  765. }
  766. for (int i = 0; i < PACK_TEMPS_NUM; i++) {
  767. if (_bms_state.aging_max_temp[i] < measure_value()->pack_temp[i]) {
  768. _bms_state.aging_max_temp[i] = measure_value()->pack_temp[i];
  769. }
  770. }
  771. }else {
  772. if(_bms_state.aging_real_start > 0){
  773. _bms_state.agint_cost_time += (shark_get_seconds() - _bms_state.aging_real_start);
  774. _bms_state.aging_real_start = 0;
  775. }
  776. }
  777. }else {
  778. _bms_aging_test = 0;
  779. }
  780. }