state.c 22 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650651652653654655656657658659660661662663664665666667668669670671672673674675676677678679680681682683684685686687688689690691692693694695696697698699700701702703704705706707708709710711712713714715716717718719720721722723724725726727728729730731732733734735736737738739740741742743744745746747748749
  1. #include <string.h>
  2. #include "bsp/gpio.h"
  3. #include "bsp/ml5238.h"
  4. #include "bsp/cs1180.h"
  5. #include "bsp/uart.h"
  6. #include "bsp/mcu_power_sleep.h"
  7. #include "bsp/cht8305.h"
  8. #include "app/sox/measure.h"
  9. #include "app/sox/measure_task.h"
  10. #include "libs/shark_task.h"
  11. #include "libs/logger.h"
  12. #include "app/nv_storage.h"
  13. #include "health.h"
  14. #include "soc.h"
  15. #include "state.h"
  16. #include "iostate.h"
  17. #include "event_record.h"
  18. #define ALLOW_DEEP_SLEEP 1
  19. #define SLEEP_IGNORE_UNHEALTH 0
  20. #define ALLOW_POWER_DOWN 1 //disable power down for debug
  21. #define ALLOW_5238_BALANCE 1
  22. #define IGNORE_DISCHARGER_LOW_VOL 0 //忽略放电欠压
  23. extern uint32_t bsp_get_rst_reson(void);
  24. extern uint32_t bsp_get_backup(void);
  25. static void _current_notify(void);
  26. static void _voltage_notify(void);
  27. static void _temperature_notify(void);
  28. static u32 _bms_main_task_handler(void);
  29. static void _debug_timer_handler(shark_timer_t *t);
  30. static void _process_power_down(void);
  31. static uint8_t calc_cell_voltage(void);
  32. static int _can_close_mos_no_hall(void);
  33. static bms_state_t _bms_state;
  34. static int pcb_temp = 100;
  35. static int pcb_temp_count = 0;
  36. static int ml5238_cali_count = 0;
  37. static shark_task_t _bms_main_task = {.handler = _bms_main_task_handler};
  38. static shark_timer_t _debug_timer = {.handler = _debug_timer_handler};
  39. static int open_dfet = 0;
  40. static int open_dfet_failt = 0;
  41. static int close_dfet_reson = 0;
  42. static int close_dfet_no_hall = 0;
  43. static int no_hall_time[5];
  44. static int no_hall_count = 0;
  45. u64 uart_frame_time = 0;
  46. static u32 uart_reinit_count = 0;
  47. static void put_no_hall_time(void){
  48. no_hall_time[no_hall_count] = shark_get_seconds();
  49. no_hall_count = (no_hall_count + 1) % 5;
  50. }
  51. static void log_no_hall_time(void){
  52. state_debug("current time %d\n", shark_get_seconds());
  53. for (int i = 0; i < 5; i++){
  54. state_debug("no hall time[%d]:%d\n", i, no_hall_time[i]);
  55. }
  56. }
  57. void bms_state_init(void){
  58. set_log_level(MOD_STATE, L_debug);
  59. state_debug("BMS System Starting......\n");
  60. #if (CONFIG_BOARD_TYPE==SHARK_BOARD_SP700)
  61. cht8305_reset();
  62. #endif
  63. _bms_state.cell_index_of_max_vol = 0xff;
  64. _bms_state.cell_index_of_min_vol = 0xff;
  65. _bms_state.bms_addr = 0x30;
  66. measure_task_init(_current_notify, _voltage_notify, _temperature_notify);
  67. io_state_init();
  68. health_init();
  69. soc_init();
  70. calc_cell_voltage();
  71. _bms_state.user_request = USER_REQUEST_PENDING | USER_REQUEST_SMALLCURRENT_ON;
  72. shark_task_add(&_bms_main_task);
  73. shark_timer_post(&_debug_timer, 2000);
  74. pcb_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  75. uart_frame_time = shark_get_mseconds();
  76. set_log_all(L_disable);
  77. }
  78. bms_state_t *bms_state_get(void){
  79. return &_bms_state;
  80. }
  81. int bms_work_is_normal(void){
  82. return _bms_state.work_mode == WORK_MODE_NORMAL;
  83. }
  84. int bms_work_is_aging_test(void){
  85. return _bms_state.work_mode == WORK_MODE_AGING_TEST;
  86. }
  87. int bms_work_is_pcba_test(void){
  88. return _bms_state.work_mode == WORK_MODE_PCBA_TEST;
  89. }
  90. int bms_work_is_pack_test(void){
  91. return _bms_state.work_mode == WORK_MODE_PACK_TEST;
  92. }
  93. int bms_work_is_calibrating(void){
  94. return _bms_state.work_mode == WORK_MODE_CALIBRATE;
  95. }
  96. int bms_work_mode_set(int mode, int start){
  97. if (mode < WORK_MODE_AGING_TEST || mode > WORK_MODE_CALIBRATE){
  98. return 1;
  99. }
  100. if (start){
  101. _bms_state.work_mode = mode;
  102. }else {
  103. _bms_state.work_mode = WORK_MODE_NORMAL;
  104. }
  105. return 0;
  106. }
  107. void bms_set_ps_charger_in(uint16_t mask, uint16_t in){
  108. _bms_state.ps_charger_in = in;
  109. _bms_state.ps_charger_mask = mask;
  110. }
  111. int bms_is_ps_charger_in(void){
  112. return _bms_state.ps_charger_mask && _bms_state.ps_charger_in;
  113. }
  114. void bms_state_log(void){
  115. state_debug("Life Time: %d\n", shark_get_seconds());
  116. state_debug("Sleep Time: %ds\n", get_system_sleep_time());
  117. state_debug("ml5238 cali: %d\n", ml5238_cali_count);
  118. state_debug("ps charger mask:in %d, %d\n", _bms_state.ps_charger_mask, _bms_state.ps_charger_in);
  119. state_debug("open dfet %d - %d - 0x%x - %d\n", open_dfet, open_dfet_failt, close_dfet_reson, close_dfet_no_hall);
  120. state_debug("Reset Reson 0x%x\n", bsp_get_rst_reson());
  121. state_debug("BackUp value 0x%x\n", bsp_get_backup());
  122. state_debug("Debug: %d, %d. uart reinit=%d\n", shark_uart_timeout(), io_state()->hall_detect, uart_reinit_count);
  123. log_no_hall_time();
  124. nv_storage_log();
  125. #if 0
  126. state_debug("Charging: %d\n", _bms_state.charging);
  127. state_debug("WorkMode %d\n", _bms_state.work_mode);
  128. state_debug("DMos: %d\n", ml5238_is_discharging());
  129. state_debug("CMos: %d\n", ml5238_is_charging());
  130. state_debug("AuxPower: %d\n", AUX_VOL_IS_OPEN());
  131. state_debug("WorkMode:0x%x\n", _bms_state.work_mode);l
  132. #endif
  133. }
  134. static void _debug_timer_handler(shark_timer_t *t){
  135. #if 0
  136. static int _log_count = 0;
  137. int mod = _log_count % 4;
  138. if (mod == 0){
  139. bms_state_log();
  140. }
  141. if (mod == 1) {
  142. iostate_log();
  143. }
  144. if (mod == 2) {
  145. soc_log();
  146. }
  147. if (mod == 3) {
  148. measure_log();
  149. }
  150. _log_count ++;
  151. #else
  152. bms_state_log();
  153. measure_log();
  154. shark_uart_log();
  155. #endif
  156. shark_timer_post(&_debug_timer, 2000);
  157. }
  158. /*
  159. 放电mos和充电mos的开关要小心:
  160. 1. 大部分的情况下,尽量能做到同时开关,主要是用来保护被关闭那路mos的体二极管(不能过大电流)
  161. 2. 充电过压的情况下,必须要关闭充电mos,但是这个时候放电mos可能是打开的,这样的情况下,
  162. 需要检测放电电流,超过10A必须强制打开充电mos,防止烧充电mos的体二极管
  163. 3. 收到打开大电的指令后,必须两个mos都要打开,然后再经过2的判断
  164. 。。。。。
  165. */
  166. void discharger_open(int open){
  167. /* 打开大电前,先打开短路保护*/
  168. if (open) {
  169. int mode = SHORT_CURRENT_MODE_100A_200A;
  170. int try_count = 3;
  171. /* 确保短路保护设置成功后才能开大电 */
  172. do {
  173. ml5238_short_current_detect(mode);//SP600:100A, SP700:200A
  174. }while(!ml5238_is_short_current_enabled(mode) && (try_count-- >= 0));
  175. if ((try_count < 0) && !ml5238_is_short_current_enabled(mode)){
  176. state_error("set short current error\n");
  177. return;
  178. }
  179. }else {
  180. ml5238_short_current_detect(SHORT_CURRENT_MODE_DISABLE);
  181. }
  182. ml5238_enable_discharger_mosfet(open);
  183. }
  184. void charger_open(int open) {
  185. int retry = 10;
  186. while( open != ml5238_is_charging()) {
  187. ml5238_enable_charger_mosfet(open);
  188. if (retry-- <= 0) {
  189. break;
  190. }
  191. }
  192. }
  193. void start_aux_power(int start){
  194. if (start){
  195. AUX_VOL_OPEN(1);
  196. }else {
  197. AUX_VOL_OPEN(0);
  198. health_stop_aux_detect();
  199. }
  200. }
  201. void system_power_down(void){
  202. bms_health()->powerdown_lower_voltage = 1;
  203. _process_power_down();
  204. }
  205. #define Health_Success 0
  206. #define Health_Discharger_Failt 1
  207. #define Health_charger_Fault 2
  208. #define Health_aux_Fault 4
  209. #define Health_Fault_Can_Sleep 8
  210. static s32 _process_unheath(void){
  211. u32 unhealth = Health_Success;
  212. if (bms_health()->load_current_short) {//短路检测后,关闭充放电mos
  213. discharger_open(0);
  214. charger_open(0); //disable charger mosfet
  215. start_aux_power(0);
  216. _bms_state.charging = 0;
  217. close_dfet_reson = 2;
  218. unhealth = (Health_Discharger_Failt | Health_charger_Fault);
  219. }
  220. if (bms_health()->charger_over_current || bms_health()->charger_over_temp || bms_health()->charger_lower_temp ||
  221. bms_health()->charger_over_voltage || bms_health()->sigle_cell_over_voltage){
  222. if (_bms_state.ps_charger_mask && !_bms_state.ps_charger_in){
  223. }else {
  224. charger_open(0); //disable charger mosfet
  225. unhealth |= Health_charger_Fault;
  226. }
  227. }
  228. if (bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger) {
  229. if (_bms_state.ps_charger_mask && !_bms_state.ps_charger_in){
  230. }else if (_bms_state.charging) {
  231. charger_open(0); //disable charger mosfet
  232. unhealth |= Health_charger_Fault;
  233. }
  234. }
  235. if (bms_health()->discharger_over_temp || bms_health()->discharger_lower_temp){
  236. if (bms_health()->discharger_over_temp){ //放电过高温后,小电流也必须关闭
  237. start_aux_power(0);
  238. unhealth |= Health_aux_Fault;
  239. }
  240. discharger_open(0); //disable charger mosfet
  241. close_dfet_reson = (bms_health()->discharger_over_temp == 1)?3:4;
  242. unhealth |= Health_Discharger_Failt;
  243. }
  244. if (bms_health()->sigle_cell_lower_voltage || bms_health()->discharger_lower_voltage) {
  245. unhealth |= Health_Fault_Can_Sleep;
  246. #if IGNORE_DISCHARGER_LOW_VOL==0
  247. if (!(_bms_state.ps_charger_mask && _bms_state.ps_charger_in)) {//PSxxx 告知有充电器插入,忽略欠压
  248. unhealth |= Health_Discharger_Failt | Health_aux_Fault;
  249. start_aux_power(0);
  250. if (ml5238_is_discharging()) {
  251. close_dfet_reson = (bms_health()->sigle_cell_lower_voltage == 1) ?5:6;
  252. discharger_open(0);
  253. }
  254. }
  255. #endif
  256. }
  257. if (bms_health()->over_temp_deny_discharger|| bms_health()->lower_temp_deny_discharger) {
  258. if (!_bms_state.charging) {
  259. close_dfet_reson = (bms_health()->over_temp_deny_discharger == 1)?7:8;
  260. discharger_open(0); //disable discharger mosfet
  261. }
  262. unhealth |= (Health_Discharger_Failt | Health_Fault_Can_Sleep);
  263. }
  264. if (io_state()->aux_lock_detect || bms_health()->small_current_short) {
  265. unhealth |= Health_aux_Fault;
  266. if (bms_health()->small_current_real_short) {
  267. unhealth |= Health_Discharger_Failt;
  268. }
  269. }
  270. if (soc_is_force_full()) {
  271. charger_open(0); //disable charger mosfet
  272. unhealth |= (Health_charger_Fault |Health_Fault_Can_Sleep);
  273. }
  274. return unhealth;
  275. }
  276. //处理PS100/310/320/360,充电底座,充电柜的指令或者bms自己发给自己的指令
  277. static void _process_user_request(s32 health){
  278. bool mos_drv = false;
  279. if (_bms_state.user_request & USER_REQUEST_PENDING){
  280. //开关小电
  281. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_OFF){
  282. start_aux_power(0);
  283. }
  284. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_OFF){
  285. discharger_open(0);
  286. close_dfet_reson |= (3 << 24);
  287. }
  288. if (_bms_state.user_request & USER_REQUEST_CHARGER_OFF){
  289. charger_open(0);
  290. }
  291. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_ON){
  292. if (!(health & Health_aux_Fault)){
  293. start_aux_power(1);
  294. }
  295. }
  296. if (_bms_state.user_request & USER_REQUEST_CHARGER_ON){
  297. if (!(health & Health_charger_Fault)){
  298. if ((io_state()->hall_detect) || !_can_close_mos_no_hall()){
  299. charger_open(1);
  300. mos_drv = true;
  301. }
  302. }
  303. }
  304. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_ON) {
  305. open_dfet ++;
  306. if (!(health & Health_Discharger_Failt)){
  307. if ((io_state()->hall_detect || _bms_state.charging) || !_can_close_mos_no_hall()){
  308. discharger_open(1);
  309. mos_drv = true;
  310. }
  311. }else {
  312. open_dfet_failt ++;
  313. }
  314. }
  315. if (mos_drv && ml5238_is_mosdrv_strong()) {
  316. task_udelay(3000);
  317. ml5238_disable_mosdrv();
  318. }
  319. _bms_state.user_request &= ~USER_REQUEST_PENDING;//clear user request pending
  320. }
  321. }
  322. static void _process_power_down(void){
  323. #if (ALLOW_POWER_DOWN==1)
  324. if (bms_health()->powerdown_lower_voltage){
  325. if (bms_work_is_normal() && (shark_get_seconds() < bms_health()->pd_time + 5)) {//超过5s powerdown
  326. return;
  327. }
  328. state_debug("BMS System PowerDown!!\n");
  329. if (bms_work_is_normal() && soc_update_by_ocv()) {
  330. nv_save_all_soc();
  331. }
  332. shark_uart_flush();
  333. if (bms_work_is_normal()) {
  334. if (io_state()->charger_detect_irq || io_state()->charger_detect){//have charger, do'nt power down
  335. bms_health()->powerdown_lower_voltage = 0;
  336. return;
  337. }
  338. }
  339. start_aux_power(0);
  340. discharger_open(0);
  341. charger_open(0);
  342. /*需要等待B-和P-之间的电容放电掉后,才能设置5238 power down,
  343. 否则5238会触发充电器插入检测,导致重新开机,进入powerdown <->开机的无限循环*/
  344. /* 需要先关闭负载检测,否则充电器检测会分压掉一部分 */
  345. ml5238_enable_load_detect(0);
  346. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 1);
  347. delay_us(2* 1000);
  348. u64 wait_start = shark_get_mseconds();
  349. while(!ml5238_charger_is_disconnect(AUX_VOL_IS_OPEN())){
  350. shark_uart_flush();
  351. wdog_reload();
  352. if (shark_get_mseconds() - wait_start >= 2000){
  353. bms_health()->powerdown_lower_voltage = 0;
  354. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 0);
  355. return;
  356. }
  357. }
  358. LED_ALL_ON(0);
  359. CS1180_PWR_ENABLE(0);
  360. DCDC_VOL_OPEN(0);
  361. ml5238_power_down();
  362. }
  363. #endif
  364. }
  365. static void _process_deepsleep(s32 health){
  366. #if (ALLOW_DEEP_SLEEP==1)
  367. static u64 _sleep_time = 0;
  368. #if (SLEEP_IGNORE_UNHEALTH==0)
  369. if ((health != Health_Success) && ((health & Health_Fault_Can_Sleep) != Health_Fault_Can_Sleep)){
  370. return;
  371. }
  372. #endif
  373. if (!bms_work_is_normal()){
  374. return; //测试模式下不休眠
  375. }
  376. if (ml5238_is_charging() || ml5238_is_discharging() || io_state()->charger_detect_irq || _bms_state.charging){
  377. return;
  378. }
  379. if(io_state()->hall_detect){
  380. return;
  381. }
  382. if (!shark_uart_timeout()){
  383. return;
  384. }
  385. if (io_state()->aux_lock_detect){
  386. return;
  387. }
  388. if (shark_get_mseconds() < (_sleep_time + 3 * 1000)){
  389. return;
  390. }
  391. printf("SYSTEM: enter sleep\n");
  392. shark_uart_flush();
  393. nv_save_all_soc();
  394. mcu_enter_deepsleep();
  395. soc_update_for_deepsleep(mcu_get_sleeptime());//补偿休眠的功耗
  396. _sleep_time = shark_get_mseconds();
  397. uart_frame_time = shark_get_mseconds();
  398. #endif
  399. }
  400. /*when work as test mode, we do'n need close the discharger */
  401. static int _can_close_mos_no_hall(void){
  402. if (bms_work_is_normal()){
  403. return 1;
  404. }
  405. return 0;
  406. }
  407. static void _process_iostate_changed(s32 unhealth){
  408. if (!(io_state()->hall_detect)){
  409. bms_set_ps_charger_in(0, 0);
  410. if (bms_work_is_aging_test()) {
  411. bms_work_mode_set(WORK_MODE_AGING_TEST, 0);//close aging test mode
  412. }
  413. if (_can_close_mos_no_hall()) {
  414. if (ml5238_is_discharging() && (!_bms_state.charging)){
  415. discharger_open(0);
  416. put_no_hall_time();
  417. close_dfet_no_hall ++;
  418. open_dfet = open_dfet_failt = 0; //clear open dfet count
  419. }
  420. if (!AUX_VOL_IS_OPEN() && !bms_health()->load_current_short && !io_state()->aux_lock_detect && !bms_health()->small_current_short){
  421. start_aux_power(1);
  422. }
  423. if (!io_state()->charger_detect_irq && ml5238_is_charging() && (!_bms_state.charging)){
  424. charger_open(0);
  425. }
  426. }
  427. }
  428. if (io_state()->charger_detect_irq && ((unhealth & Health_charger_Fault) == 0) && (_bms_state.cell_max_vol < SIGLE_CELL_MAX_CHARGER_VOLTAGE)) {
  429. if (!ml5238_is_charging() && shark_uart_timeout()){//不在车上,底座上,充电柜上,检测到充电器插入,自动打开充电,否则的话,只能通过指令来打开充电mos
  430. if (!(bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger)&& (get_soc()->capacity < 100)) {
  431. charger_open(1);
  432. }
  433. }
  434. }
  435. if (io_state()->hall_detect){
  436. _bms_state.bms_addr = 0x30 + 1;
  437. bms_health()->hall_is_detected = 1;
  438. }else {
  439. _bms_state.bms_addr = 0x30;
  440. bms_health()->hall_is_detected = 0;
  441. }
  442. }
  443. static void _bms_uart_workaround(void) {
  444. if (io_state()->hall_detect != 1){
  445. return;
  446. }
  447. if (shark_get_mseconds() >= (uart_frame_time + 3000)){
  448. UART0_IR_EN(0);
  449. UART1_IR_EN(0);
  450. task_udelay(50 * 1000);
  451. UART0_IR_EN(1);
  452. UART1_IR_EN(1);
  453. uart_reinit_count++;
  454. uart_frame_time = shark_get_mseconds();
  455. }
  456. }
  457. static u32 _bms_main_task_handler(void){
  458. s32 unhealth = _process_unheath();
  459. _process_user_request(unhealth);
  460. _process_deepsleep(unhealth);
  461. _process_power_down();
  462. _process_iostate_changed(unhealth);
  463. _bms_uart_workaround();
  464. return 0;
  465. }
  466. extern void show_leds_for_charging(uint8_t charging);
  467. static debounce_t _charging_detect = {.count = 0, .max_count = 10, .init_count = 0};
  468. static int cs1180_may_error_count = 0;
  469. static bool _cs1180_may_error(void) {
  470. //cs1180 not working
  471. if (measure_value()->load_current == measure_value()->current_5238) {
  472. return false;
  473. }
  474. //cs1180检测到充电电流,5238检测到负电流
  475. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT) && (measure_value()->current_5238 <= 0)) {
  476. return true;
  477. }
  478. //cs1180 和 5238的测量电流差超过阈值
  479. if (abs(measure_value()->load_current - measure_value()->current_5238) >= MIN_DIFF_BT_5238_1180) {
  480. return true;
  481. }
  482. return false;
  483. }
  484. static void check_charging(){
  485. /* 解决cs1180可能出错,导致误判充电,离仓后无法休眠 */
  486. if (_cs1180_may_error()) {
  487. if (++cs1180_may_error_count >= _charging_detect.max_count/2) {
  488. measure_value()->load_current = measure_value()->current_5238;
  489. cs1180_adc_shutdown();
  490. cs1180_may_error_count = 0;
  491. }
  492. }else {
  493. cs1180_may_error_count = 0;
  494. }
  495. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT)) {
  496. if (!_bms_state.charging) {
  497. debounce_inc(_charging_detect);
  498. if (debounce_reach_max(_charging_detect)){
  499. _bms_state.charging = 1;
  500. show_leds_for_charging(1);
  501. debounce_reset(_charging_detect);
  502. }
  503. }else {
  504. debounce_reset(_charging_detect);
  505. }
  506. }else/* if ((measure_value()->load_current < MIN_START_LOADING_CURRENT))*/{
  507. if (_bms_state.charging) {
  508. debounce_inc(_charging_detect);
  509. if (debounce_reach_max(_charging_detect)){
  510. _bms_state.charging = 0;
  511. show_leds_for_charging(0);
  512. debounce_reset(_charging_detect);
  513. }
  514. }else {
  515. debounce_reset(_charging_detect);
  516. }
  517. }
  518. }
  519. /* if discharger mos and charger mos, one is open but other is closed.
  520. we must judage the current: if current is large than 10A(-10A),
  521. we must open the closed mos to avoid the closed mos to be destroyed
  522. */
  523. #define MIN_CURRENT_FOR_BOTH_MOS_OPEN (1000)
  524. static int _min_current_for_both_mos_count = 0;
  525. static u32 _check_mos_time = 0;
  526. static __INLINE u32 _open_all_mos_time(void){
  527. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN * 11){
  528. return 0;
  529. }
  530. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN * 6) {
  531. return 5;
  532. }
  533. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN) {
  534. return 10;
  535. }
  536. return 30;
  537. }
  538. static void _check_mos_stat(void){
  539. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN){
  540. _min_current_for_both_mos_count ++;
  541. if (_min_current_for_both_mos_count >= 2){
  542. int dmos = ml5238_is_discharging();
  543. int cmos = ml5238_is_charging();
  544. if (dmos + cmos == 0){
  545. //state_error("current = %d, but all mos is closed\n", measure_value()->load_current);
  546. _check_mos_time = shark_get_seconds();
  547. return;
  548. }
  549. if (dmos == 1 && cmos == 1){
  550. _check_mos_time = shark_get_seconds();
  551. return;
  552. }
  553. if (shark_get_seconds() >= (_check_mos_time + _open_all_mos_time())) {
  554. uint32_t request = USER_REQUEST_PENDING;
  555. if (!dmos) {
  556. request |= USER_REQUEST_DISCHARGER_ON;
  557. }else {
  558. request |= USER_REQUEST_CHARGER_ON;
  559. }
  560. _bms_state.user_request = request;
  561. _check_mos_time = shark_get_seconds();
  562. }
  563. }
  564. }else {
  565. _min_current_for_both_mos_count = 0;
  566. _check_mos_time = shark_get_seconds();
  567. }
  568. }
  569. static void _current_notify(void){
  570. check_charging();
  571. check_current_state(); //check health of current
  572. _check_mos_stat();
  573. soc_update(); //计算soc
  574. }
  575. #if (ALLOW_5238_BALANCE==1)
  576. /* 需要检查电芯的电压,如果发现有电芯电压过高,需要开启被动均衡
  577. * 充电过程中考虑balance,主要是希望cell 电压扩散后,保证1. 单电芯不能过压, 2. 单电芯不能比平均电压过低,导致
  578. * 木桶效应,目标是电压最高的那个cell,尽量压制,不让电压再升高,或者升高的尽量慢一些
  579. */
  580. static void _balance_timer_handler(shark_timer_t *t);
  581. static shark_timer_t _balance_timer = {.handler = _balance_timer_handler};
  582. static debounce_t _cell_balance = {.count = 0, .max_count = 120, .init_count = 0};
  583. static void _balance_timer_handler(shark_timer_t *t){
  584. ml5238_cell_start_balance(0);
  585. _bms_state.pack_balancing = 0;
  586. debounce_reset(_cell_balance);
  587. }
  588. static uint32_t get_balance_mask(uint8_t current_max_index){
  589. return BIT(current_max_index);
  590. }
  591. static void check_cell_balance(uint8_t current_max_index){
  592. if (!_bms_state.charging || (_bms_state.cell_max_vol >= SIGLE_CELL_MAX_CHARGER_VOLTAGE) || !bms_work_is_normal()){ //not charging, need not do balance
  593. if (_bms_state.pack_balancing){
  594. debounce_reset(_cell_balance);
  595. _bms_state.pack_balancing = ml5238_cell_start_balance(0);
  596. shark_timer_cancel(&_balance_timer);
  597. }
  598. return;
  599. }
  600. if ((!_bms_state.pack_balancing && _bms_state.cell_max_vol < MAX_CELL_VOLTAGE_FOR_BALACNE) || _bms_state.pack_balancing){
  601. debounce_reset(_cell_balance);
  602. return;
  603. }
  604. if (_bms_state.cell_max_vol >= MAX_CELL_VOLTAGE_FOR_BALACNE){
  605. debounce_inc(_cell_balance);
  606. }else {
  607. debounce_reset(_cell_balance);
  608. }
  609. if (!_bms_state.pack_balancing && debounce_reach_max(_cell_balance)){
  610. _bms_state.pack_balancing = 1;
  611. ml5238_cell_start_balance(get_balance_mask(current_max_index));
  612. shark_timer_post(&_balance_timer, 5 * 1000); //stop balance after 30s
  613. debounce_reset(_cell_balance);
  614. }
  615. }
  616. #endif
  617. static uint8_t calc_cell_voltage(void){
  618. uint16_t voltage = 0;
  619. uint16_t max_cell = 0;
  620. uint16_t min_cell = 0xf000;
  621. uint8_t max_index = 0;
  622. uint8_t min_index = 0;
  623. for (int i = 0; i < CELLS_NUM; i++){
  624. voltage += measure_value()->cell_vol[i];
  625. if (max_cell < measure_value()->cell_vol[i]){
  626. max_cell = measure_value()->cell_vol[i];
  627. max_index = i;
  628. }
  629. if (min_cell > measure_value()->cell_vol[i]){
  630. min_cell = measure_value()->cell_vol[i];
  631. min_index = i;
  632. }
  633. }
  634. _bms_state.pack_voltage = voltage;
  635. _bms_state.cell_max_vol = max_cell;
  636. _bms_state.cell_min_vol = min_cell;
  637. _bms_state.cell_index_of_min_vol = min_index;
  638. _bms_state.cell_index_of_max_vol = max_index;
  639. return max_index;
  640. }
  641. static void _voltage_notify(void){
  642. uint8_t max_index = calc_cell_voltage();
  643. check_voltage_state(); //check health of cell voltage
  644. #if (ALLOW_5238_BALANCE==1)
  645. check_cell_balance(max_index);
  646. #endif
  647. }
  648. static void _temperature_notify(void){
  649. static uint8_t _bms_aging_test = 0;
  650. int pcb_current_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  651. if (abs(pcb_temp - pcb_current_temp) >= 5){//pcb温度变化超过5度,需要重新校准ML5238
  652. if (pcb_temp_count ++ >= 5) {
  653. current_calibrate();
  654. state_warning("ML5238 calibrate, %d -> %d!!\n", pcb_temp, pcb_current_temp);
  655. pcb_temp = pcb_current_temp;
  656. pcb_temp_count = 0;
  657. ml5238_cali_count ++;
  658. }
  659. }else {
  660. pcb_temp_count = 0;
  661. }
  662. check_temp_state(); //check health of cell/pcb temperature
  663. if (bms_work_is_aging_test()) {
  664. if (abs(measure_value()->load_current) >= 2000) {
  665. if (_bms_aging_test == 0) {
  666. memcpy(_bms_state.aging_start_temp, measure_value()->pack_temp, PACK_TEMPS_NUM * sizeof(int));
  667. memcpy(_bms_state.aging_max_temp, measure_value()->pack_temp, PACK_TEMPS_NUM * sizeof(int));
  668. _bms_state.aging_real_start = 0;
  669. _bms_state.agint_cost_time = 0;
  670. _bms_aging_test = 1;
  671. }
  672. if (_bms_state.aging_real_start == 0) {
  673. _bms_state.aging_real_start = shark_get_seconds();
  674. }
  675. for (int i = 0; i < PACK_TEMPS_NUM; i++) {
  676. if (_bms_state.aging_max_temp[i] < measure_value()->pack_temp[i]) {
  677. _bms_state.aging_max_temp[i] = measure_value()->pack_temp[i];
  678. }
  679. }
  680. }else {
  681. if(_bms_state.aging_real_start > 0){
  682. _bms_state.agint_cost_time += (shark_get_seconds() - _bms_state.aging_real_start);
  683. _bms_state.aging_real_start = 0;
  684. }
  685. }
  686. }else {
  687. _bms_aging_test = 0;
  688. }
  689. }