state.c 20 KB

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212213214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374375376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429430431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594595596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650651652653654655656657658659660661662663664665666667668669670671672673674675676677678679680681682683684685686687688689690691692693694695696697698699700701702703704705706707708709
  1. #include "bsp/gpio.h"
  2. #include "bsp/ml5238.h"
  3. #include "bsp/cs1180.h"
  4. #include "bsp/uart.h"
  5. #include "bsp/shark_rtc.h"
  6. #include "bsp/mcu_power_sleep.h"
  7. #include "app/sox/measure.h"
  8. #include "app/sox/measure_task.h"
  9. #include "libs/shark_task.h"
  10. #include "libs/logger.h"
  11. #include "app/nv_storage.h"
  12. #include "health.h"
  13. #include "soc.h"
  14. #include "state.h"
  15. #include "iostate.h"
  16. #define ALLOW_DEEP_SLEEP 1
  17. #define SLEEP_IGNORE_UNHEALTH 0
  18. #define ALLOW_POWER_DOWN 1 //disable power down for debug
  19. #define ALLOW_5238_BALANCE 1
  20. #define IGNORE_DISCHARGER_LOW_VOL 0 //忽略放电欠压
  21. #define ALLOW_RESET_BEFORE_PD 1 //在powerdown之间先做一个reset
  22. #define PD_MAGIC 0x13EF5AA5
  23. extern uint32_t bsp_get_rst_reson(void);
  24. extern uint32_t bsp_get_backup(void);
  25. static void _current_notify(void);
  26. static void _voltage_notify(void);
  27. static void _temperature_notify(void);
  28. static u32 _bms_main_task_handler(void);
  29. static void _debug_timer_handler(shark_timer_t *t);
  30. static void _process_power_down(void);
  31. static uint8_t calc_cell_voltage(void);
  32. static int _can_close_mos_no_hall(void);
  33. extern void system_reboot(void);
  34. static bms_state_t _bms_state;
  35. static int pcb_temp = 100;
  36. static int pcb_temp_count = 0;
  37. static int ml5238_cali_count = 0;
  38. static shark_task_t _bms_main_task = {.handler = _bms_main_task_handler};
  39. static shark_timer_t _debug_timer = {.handler = _debug_timer_handler};
  40. static int open_dfet = 0;
  41. static int open_dfet_failt = 0;
  42. static int close_dfet_reson = 0;
  43. static int close_dfet_no_hall = 0;
  44. static int no_hall_time[5];
  45. static int no_hall_count = 0;
  46. u64 uart_frame_time = 0;
  47. static u32 uart_reinit_count = 0;
  48. static u32 pd_count = 0;
  49. static void put_no_hall_time(void){
  50. no_hall_time[no_hall_count] = shark_get_seconds();
  51. no_hall_count = (no_hall_count + 1) % 5;
  52. }
  53. static void log_no_hall_time(void){
  54. state_debug("current time %d\n", shark_get_seconds());
  55. for (int i = 0; i < 5; i++){
  56. state_debug("no hall time[%d]:%d\n", i, no_hall_time[i]);
  57. }
  58. }
  59. void bms_state_init(void){
  60. set_log_level(MOD_STATE, L_debug);
  61. state_debug("BMS System Starting......\n");
  62. _bms_state.cell_index_of_max_vol = 0xff;
  63. _bms_state.bms_addr = 0x30;
  64. measure_task_init(_current_notify, _voltage_notify, _temperature_notify);
  65. io_state_init();
  66. health_init();
  67. soc_init();
  68. calc_cell_voltage();
  69. _bms_state.user_request = USER_REQUEST_PENDING | USER_REQUEST_SMALLCURRENT_ON;
  70. shark_task_add(&_bms_main_task);
  71. shark_timer_post(&_debug_timer, 2000);
  72. pcb_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  73. uart_frame_time = shark_get_mseconds();
  74. set_log_all(L_disable);
  75. }
  76. bms_state_t *bms_state_get(void){
  77. return &_bms_state;
  78. }
  79. int bms_work_is_normal(void){
  80. return _bms_state.work_mode == WORK_MODE_NORMAL;
  81. }
  82. int bms_work_is_aging_test(void){
  83. return _bms_state.work_mode == WORK_MODE_AGING_TEST;
  84. }
  85. int bms_work_is_pcba_test(void){
  86. return _bms_state.work_mode == WORK_MODE_PCBA_TEST;
  87. }
  88. int bms_work_is_pack_test(void){
  89. return _bms_state.work_mode == WORK_MODE_PACK_TEST;
  90. }
  91. int bms_work_is_calibrating(void){
  92. return _bms_state.work_mode == WORK_MODE_CALIBRATE;
  93. }
  94. int bms_work_mode_set(int mode, int start){
  95. if (mode < WORK_MODE_AGING_TEST || mode > WORK_MODE_CALIBRATE){
  96. return 1;
  97. }
  98. if (start){
  99. _bms_state.work_mode = mode;
  100. }else {
  101. _bms_state.work_mode = WORK_MODE_NORMAL;
  102. }
  103. return 0;
  104. }
  105. void bms_set_ps_charger_in(uint16_t mask, uint16_t in){
  106. _bms_state.ps_charger_in = in;
  107. _bms_state.ps_charger_mask = mask;
  108. }
  109. int bms_is_ps_charger_in(void){
  110. return _bms_state.ps_charger_mask && _bms_state.ps_charger_in;
  111. }
  112. void bms_state_log(void){
  113. state_debug("Life Time: %d\n", shark_get_seconds());
  114. state_debug("Sleep Time: %ds\n", get_system_sleep_time());
  115. state_debug("ml5238 cali: %d\n", ml5238_cali_count);
  116. state_debug("ps charger mask:in %d, %d\n", _bms_state.ps_charger_mask, _bms_state.ps_charger_in);
  117. state_debug("open dfet %d - %d - 0x%x - %d\n", open_dfet, open_dfet_failt, close_dfet_reson, close_dfet_no_hall);
  118. state_debug("Reset Reson 0x%x, 0x%x\n", bsp_get_rst_reson(), pd_count);
  119. state_debug("BackUp value 0x%x\n", bsp_get_backup());
  120. state_debug("Debug: %d, %d. uart reinit=%d\n", shark_uart_timeout(), io_state()->hall_detect, uart_reinit_count);
  121. log_no_hall_time();
  122. #if 0
  123. state_debug("Charging: %d\n", _bms_state.charging);
  124. state_debug("WorkMode %d\n", _bms_state.work_mode);
  125. state_debug("DMos: %d\n", ml5238_is_discharging());
  126. state_debug("CMos: %d\n", ml5238_is_charging());
  127. state_debug("AuxPower: %d\n", AUX_VOL_IS_OPEN());
  128. state_debug("WorkMode:0x%x\n", _bms_state.work_mode);l
  129. #endif
  130. }
  131. static void _debug_timer_handler(shark_timer_t *t){
  132. #if 0
  133. static int _log_count = 0;
  134. int mod = _log_count % 4;
  135. if (mod == 0){
  136. bms_state_log();
  137. }
  138. if (mod == 1) {
  139. iostate_log();
  140. }
  141. if (mod == 2) {
  142. soc_log();
  143. }
  144. if (mod == 3) {
  145. measure_log();
  146. }
  147. _log_count ++;
  148. #else
  149. bms_state_log();
  150. measure_log();
  151. shark_uart_log();
  152. #endif
  153. shark_timer_post(&_debug_timer, 2000);
  154. }
  155. /*
  156. 放电mos和充电mos的开关要小心:
  157. 1. 大部分的情况下,尽量能做到同时开关,主要是用来保护被关闭那路mos的体二极管(不能过大电流)
  158. 2. 充电过压的情况下,必须要关闭充电mos,但是这个时候放电mos可能是打开的,这样的情况下,
  159. 需要检测放电电流,超过10A必须强制打开充电mos,防止烧充电mos的体二极管
  160. 3. 收到打开大电的指令后,必须两个mos都要打开,然后再经过2的判断
  161. 。。。。。
  162. */
  163. void discharger_open(int open){
  164. /* 打开大电前,先打开短路保护*/
  165. if (open) {
  166. int mode = SHORT_CURRENT_MODE_100A_200A;
  167. int try_count = 3;
  168. /* 确保短路保护设置成功后才能开大电 */
  169. do {
  170. ml5238_short_current_detect(mode);//SP600:100A, SP700:200A
  171. }while(!ml5238_is_short_current_enabled(mode) && (try_count-- >= 0));
  172. if ((try_count < 0) && !ml5238_is_short_current_enabled(mode)){
  173. state_error("set short current error\n");
  174. return;
  175. }
  176. }else {
  177. ml5238_short_current_detect(SHORT_CURRENT_MODE_DISABLE);
  178. }
  179. ml5238_enable_discharger_mosfet(open);
  180. }
  181. void charger_open(int open) {
  182. ml5238_enable_charger_mosfet(open);
  183. }
  184. void start_aux_power(int start){
  185. if (start){
  186. AUX_VOL_OPEN(1);
  187. }else {
  188. AUX_VOL_OPEN(0);
  189. health_stop_aux_detect();
  190. }
  191. }
  192. static int system_force_pd = 0;
  193. void system_power_down(void){
  194. bms_health()->powerdown_lower_voltage = 1;
  195. system_force_pd = 1;
  196. _process_power_down();
  197. }
  198. #define Health_Success 0
  199. #define Health_Discharger_Failt 1
  200. #define Health_charger_Fault 2
  201. #define Health_aux_Fault 4
  202. #define Health_Fault_Can_Sleep 8
  203. static s32 _process_unheath(void){
  204. u32 unhealth = Health_Success;
  205. if (bms_health()->load_current_short) {//短路检测后,关闭充放电mos
  206. discharger_open(0);
  207. charger_open(0); //disable charger mosfet
  208. start_aux_power(0);
  209. _bms_state.charging = 0;
  210. close_dfet_reson = 2;
  211. unhealth = (Health_Discharger_Failt | Health_charger_Fault);
  212. }
  213. if (!bms_work_is_normal()){
  214. return unhealth; //测试模式只关注短路保护
  215. }
  216. if (bms_health()->charger_over_current || bms_health()->charger_over_temp || bms_health()->charger_lower_temp ||
  217. bms_health()->charger_over_voltage || bms_health()->sigle_cell_over_voltage){
  218. if (_bms_state.ps_charger_mask && !_bms_state.ps_charger_in){
  219. }else {
  220. charger_open(0); //disable charger mosfet
  221. unhealth |= Health_charger_Fault;
  222. }
  223. }
  224. if (bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger) {
  225. if (_bms_state.ps_charger_mask && !_bms_state.ps_charger_in){
  226. }else if (_bms_state.charging) {
  227. charger_open(0); //disable charger mosfet
  228. unhealth |= Health_charger_Fault;
  229. }
  230. }
  231. if (bms_health()->discharger_over_temp || bms_health()->discharger_lower_temp){
  232. if (bms_health()->discharger_over_temp){ //放电过高温后,小电流也必须关闭
  233. start_aux_power(0);
  234. unhealth |= Health_aux_Fault;
  235. }
  236. discharger_open(0); //disable charger mosfet
  237. close_dfet_reson = (bms_health()->discharger_over_temp == 1)?3:4;
  238. unhealth |= Health_Discharger_Failt;
  239. }
  240. if (bms_health()->sigle_cell_lower_voltage || bms_health()->discharger_lower_voltage) {
  241. unhealth |= Health_Fault_Can_Sleep;
  242. #if IGNORE_DISCHARGER_LOW_VOL==0
  243. if (!(_bms_state.ps_charger_mask && _bms_state.ps_charger_in)) {//PSxxx 告知有充电器插入,忽略欠压
  244. unhealth |= Health_Discharger_Failt | Health_aux_Fault;
  245. start_aux_power(0);
  246. if (ml5238_is_discharging()) {
  247. close_dfet_reson = (bms_health()->sigle_cell_lower_voltage == 1) ?5:6;
  248. discharger_open(0);
  249. }
  250. }
  251. #endif
  252. }
  253. if (bms_health()->over_temp_deny_discharger|| bms_health()->lower_temp_deny_discharger) {
  254. if (!_bms_state.charging) {
  255. close_dfet_reson = (bms_health()->over_temp_deny_discharger == 1)?7:8;
  256. discharger_open(0); //disable discharger mosfet
  257. }
  258. unhealth |= (Health_Discharger_Failt | Health_Fault_Can_Sleep);
  259. }
  260. if (io_state()->aux_lock_detect || bms_health()->small_current_short) {
  261. unhealth |= Health_aux_Fault;
  262. if (bms_health()->small_current_real_short) {
  263. unhealth |= Health_Discharger_Failt;
  264. }
  265. }
  266. return unhealth;
  267. }
  268. //处理PS100/310/320/360,充电底座,充电柜的指令或者bms自己发给自己的指令
  269. static void _process_user_request(s32 health){
  270. bool mos_drv = false;
  271. if (_bms_state.user_request & USER_REQUEST_PENDING){
  272. //开关小电
  273. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_OFF){
  274. start_aux_power(0);
  275. }
  276. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_OFF){
  277. discharger_open(0);
  278. close_dfet_reson |= (3 << 24);
  279. }
  280. if (_bms_state.user_request & USER_REQUEST_CHARGER_OFF){
  281. charger_open(0);
  282. }
  283. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_ON){
  284. if (!(health & Health_aux_Fault)){
  285. start_aux_power(1);
  286. }
  287. }
  288. if (_bms_state.user_request & USER_REQUEST_CHARGER_ON){
  289. if (!(health & Health_charger_Fault)){
  290. if ((io_state()->hall_detect) || !_can_close_mos_no_hall()){
  291. charger_open(1);
  292. mos_drv = true;
  293. }
  294. }
  295. }
  296. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_ON) {
  297. open_dfet ++;
  298. if (!(health & Health_Discharger_Failt)){
  299. if ((io_state()->hall_detect) || !_can_close_mos_no_hall()){
  300. discharger_open(1);
  301. mos_drv = true;
  302. }
  303. }else {
  304. open_dfet_failt ++;
  305. }
  306. }
  307. if (mos_drv && ml5238_is_mosdrv_strong()) {
  308. task_udelay(3000);
  309. ml5238_disable_mosdrv();
  310. }
  311. _bms_state.user_request &= ~USER_REQUEST_PENDING;//clear user request pending
  312. }
  313. }
  314. int bms_is_reset_befor_pd(void) {
  315. return (shark_rtc_get_pd_magic() != PD_MAGIC);
  316. }
  317. static void _process_power_down(void){
  318. #if (ALLOW_POWER_DOWN==1)
  319. if (bms_health()->powerdown_lower_voltage){
  320. pd_count ++;
  321. if (system_force_pd == 0) {
  322. ml5238_enable_all_mosfet(0);
  323. if (shark_get_seconds() < (bms_health()->pd_time + 5)) {
  324. return;
  325. }
  326. }
  327. state_debug("BMS System PowerDown!!\n");
  328. bms_health()->powerdown_lower_voltage = 0;
  329. if (bms_work_is_normal() && soc_update_by_ocv()) {
  330. nv_save_all_soc();
  331. }
  332. bms_health()->powerdown_lower_voltage = 1;
  333. shark_uart_flush();
  334. if (bms_work_is_normal()) {
  335. if (io_state()->charger_detect_irq || io_state()->charger_detect){//have charger, do'nt power down
  336. bms_health()->powerdown_lower_voltage = 0;
  337. return;
  338. }
  339. }
  340. start_aux_power(0);
  341. discharger_open(0);
  342. charger_open(0);
  343. /*需要等待B-和P-之间的电容放电掉后,才能设置5238 power down,
  344. 否则5238会触发充电器插入检测,导致重新开机,进入powerdown <->开机的无限循环*/
  345. /* 需要先关闭负载检测,否则充电器检测会分压掉一部分 */
  346. ml5238_enable_load_detect(0);
  347. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 1);
  348. delay_us(2* 1000);
  349. u64 wait_start = shark_get_mseconds();
  350. while(!ml5238_charger_is_disconnect(AUX_VOL_IS_OPEN())){
  351. shark_uart_flush();
  352. wdog_reload();
  353. if (shark_get_mseconds() - wait_start >= 2000){
  354. bms_health()->powerdown_lower_voltage = 0;
  355. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 0);
  356. return;
  357. }
  358. }
  359. LED_ALL_ON(0);
  360. CS1180_PWR_ENABLE(0);
  361. DCDC_VOL_OPEN(0);
  362. ml5238_power_down();
  363. }
  364. #endif
  365. }
  366. static void _process_deepsleep(s32 health){
  367. #if (ALLOW_DEEP_SLEEP==1)
  368. static u64 _sleep_time = 0;
  369. #if (SLEEP_IGNORE_UNHEALTH==0)
  370. if ((health != Health_Success) && ((health & Health_Fault_Can_Sleep) != Health_Fault_Can_Sleep)){
  371. return;
  372. }
  373. #endif
  374. if (!bms_work_is_normal()){
  375. return; //测试模式下不休眠
  376. }
  377. if (ml5238_is_charging() || ml5238_is_discharging() || io_state()->charger_detect_irq || _bms_state.charging){
  378. return;
  379. }
  380. if(io_state()->hall_detect){
  381. return;
  382. }
  383. if (!shark_uart_timeout()){
  384. return;
  385. }
  386. if (io_state()->aux_lock_detect){
  387. return;
  388. }
  389. if (shark_get_mseconds() < (_sleep_time + 3 * 1000)){
  390. return;
  391. }
  392. printf("SYSTEM: enter sleep\n");
  393. shark_uart_flush();
  394. nv_save_all_soc();
  395. mcu_enter_deepsleep();
  396. soc_update_for_deepsleep(mcu_get_sleeptime());//补偿休眠的功耗
  397. _sleep_time = shark_get_mseconds();
  398. uart_frame_time = shark_get_mseconds();
  399. #endif
  400. }
  401. /*when work as test mode, we do'n need close the discharger */
  402. static int _can_close_mos_no_hall(void){
  403. if (bms_work_is_normal()){
  404. return 1;
  405. }
  406. return 0;
  407. }
  408. static void _process_iostate_changed(s32 unhealth){
  409. if (!(io_state()->hall_detect)&& _can_close_mos_no_hall()){
  410. bms_set_ps_charger_in(0, 0);
  411. if (ml5238_is_discharging() && (!_bms_state.charging)){
  412. discharger_open(0);
  413. put_no_hall_time();
  414. close_dfet_no_hall ++;
  415. open_dfet = open_dfet_failt = 0; //clear open dfet count
  416. }
  417. if (!AUX_VOL_IS_OPEN() && !bms_health()->load_current_short && !io_state()->aux_lock_detect && !bms_health()->small_current_short){
  418. start_aux_power(1);
  419. }
  420. if (!io_state()->charger_detect_irq && ml5238_is_charging() && (!_bms_state.charging)){
  421. charger_open(0);
  422. }
  423. }
  424. if (io_state()->charger_detect_irq && ((unhealth & Health_charger_Fault) == 0) && (_bms_state.cell_max_vol < SIGLE_CELL_MAX_CHARGER_VOLTAGE)) {
  425. if (!ml5238_is_charging() && shark_uart_timeout()){//不在车上,底座上,充电柜上,检测到充电器插入,自动打开充电,否则的话,只能通过指令来打开充电mos
  426. if (!(bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger)) {
  427. charger_open(1);
  428. }
  429. }
  430. }
  431. if (io_state()->hall_detect){
  432. _bms_state.bms_addr = 0x30 + 1;
  433. bms_health()->hall_is_detected = 1;
  434. }else {
  435. _bms_state.bms_addr = 0x30;
  436. bms_health()->hall_is_detected = 0;
  437. }
  438. }
  439. static void _bms_uart_workaround(void) {
  440. if (io_state()->hall_detect != 1){
  441. return;
  442. }
  443. if (shark_get_mseconds() >= (uart_frame_time + 3000)){
  444. UART0_IR_EN(0);
  445. UART1_IR_EN(0);
  446. task_udelay(50 * 1000);
  447. UART0_IR_EN(1);
  448. UART1_IR_EN(1);
  449. uart_reinit_count++;
  450. uart_frame_time = shark_get_mseconds();
  451. }
  452. }
  453. static u32 _bms_main_task_handler(void){
  454. s32 unhealth = _process_unheath();
  455. _process_user_request(unhealth);
  456. _process_deepsleep(unhealth);
  457. _process_power_down();
  458. _process_iostate_changed(unhealth);
  459. _bms_uart_workaround();
  460. return 0;
  461. }
  462. extern void show_leds_for_charging(uint8_t charging);
  463. static debounce_t _charging_detect = {.count = 0, .max_count = 10, .init_count = 0};
  464. static int cs1180_may_error_count = 0;
  465. static bool _cs1180_may_error(void) {
  466. //cs1180 not working
  467. if (measure_value()->load_current == measure_value()->current_5238) {
  468. return false;
  469. }
  470. //cs1180检测到充电电流,5238检测到负电流
  471. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT) && (measure_value()->current_5238 <= 0)) {
  472. return true;
  473. }
  474. //cs1180 和 5238的测量电流差超过阈值
  475. if (abs(measure_value()->load_current - measure_value()->current_5238) >= MIN_DIFF_BT_5238_1180) {
  476. return true;
  477. }
  478. return false;
  479. }
  480. static void check_charging(){
  481. /* 解决cs1180可能出错,导致误判充电,离仓后无法休眠 */
  482. if (_cs1180_may_error()) {
  483. if (++cs1180_may_error_count >= _charging_detect.max_count/2) {
  484. measure_value()->load_current = measure_value()->current_5238;
  485. cs1180_adc_shutdown();
  486. cs1180_may_error_count = 0;
  487. }
  488. }else {
  489. cs1180_may_error_count = 0;
  490. }
  491. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT)) {
  492. if (!_bms_state.charging) {
  493. debounce_inc(_charging_detect);
  494. if (debounce_reach_max(_charging_detect)){
  495. _bms_state.charging = 1;
  496. show_leds_for_charging(1);
  497. debounce_reset(_charging_detect);
  498. }
  499. }else {
  500. debounce_reset(_charging_detect);
  501. }
  502. }else/* if ((measure_value()->load_current < MIN_START_LOADING_CURRENT))*/{
  503. if (_bms_state.charging) {
  504. debounce_inc(_charging_detect);
  505. if (debounce_reach_max(_charging_detect)){
  506. _bms_state.charging = 0;
  507. show_leds_for_charging(0);
  508. debounce_reset(_charging_detect);
  509. }
  510. }else {
  511. debounce_reset(_charging_detect);
  512. }
  513. }
  514. }
  515. /* if discharger mos and charger mos, one is open but other is closed.
  516. we must judage the current: if current is large than 10A(-10A),
  517. we must open the closed mos to avoid the closed mos to be destroyed
  518. */
  519. #define MIN_CURRENT_FOR_BOTH_MOS_OPEN (1000)
  520. static int _min_current_for_both_mos_count = 0;
  521. static u32 _check_mos_time = 0;
  522. static __INLINE u32 _open_all_mos_time(void){
  523. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN * 2){
  524. return 0;
  525. }
  526. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN) {
  527. return 10;
  528. }
  529. return 30;
  530. }
  531. static void _check_mos_stat(void){
  532. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN){
  533. _min_current_for_both_mos_count ++;
  534. if (_min_current_for_both_mos_count >= 2){
  535. int dmos = ml5238_is_discharging();
  536. int cmos = ml5238_is_charging();
  537. if (dmos + cmos == 0){
  538. //state_error("current = %d, but all mos is closed\n", measure_value()->load_current);
  539. return;
  540. }
  541. if (dmos == 1 && cmos == 1){
  542. return;
  543. }
  544. if (shark_get_seconds() >= (_check_mos_time + _open_all_mos_time())) {
  545. uint32_t request = USER_REQUEST_PENDING;
  546. if (!dmos) {
  547. request |= USER_REQUEST_DISCHARGER_ON;
  548. }else {
  549. request |= USER_REQUEST_CHARGER_ON;
  550. }
  551. _bms_state.user_request = request;
  552. _check_mos_time = shark_get_seconds();
  553. }
  554. }
  555. }else {
  556. _min_current_for_both_mos_count = 0;
  557. }
  558. }
  559. static void _current_notify(void){
  560. check_charging();
  561. check_current_state(); //check health of current
  562. _check_mos_stat();
  563. soc_update(); //计算soc
  564. }
  565. #if (ALLOW_5238_BALANCE==1)
  566. /* 需要检查电芯的电压,如果发现有电芯电压过高,需要开启被动均衡
  567. * 充电过程中考虑balance,主要是希望cell 电压扩散后,保证1. 单电芯不能过压, 2. 单电芯不能比平均电压过低,导致
  568. * 木桶效应,目标是电压最高的那个cell,尽量压制,不让电压再升高,或者升高的尽量慢一些
  569. */
  570. static void _balance_timer_handler(shark_timer_t *t);
  571. static shark_timer_t _balance_timer = {.handler = _balance_timer_handler};
  572. static debounce_t _cell_balance = {.count = 0, .max_count = 10, .init_count = 0};
  573. static void _balance_timer_handler(shark_timer_t *t){
  574. ml5238_cell_start_balance(0);
  575. _bms_state.pack_balancing = 0;
  576. }
  577. static uint32_t get_balance_mask(uint8_t current_max_index){
  578. return BIT(current_max_index);
  579. }
  580. static void check_cell_balance(uint8_t current_max_index){
  581. if (!_bms_state.charging){ //not charging, need not do balance
  582. if (_bms_state.pack_balancing){
  583. _bms_state.pack_balancing = 0;
  584. _cell_balance.count = 10;
  585. ml5238_cell_start_balance(0);
  586. shark_timer_cancel(&_balance_timer);
  587. }
  588. return;
  589. }
  590. if ((!_bms_state.pack_balancing && _bms_state.cell_max_vol < MAX_CELL_VOLTAGE_FOR_BALACNE) || _bms_state.pack_balancing){
  591. return;
  592. }
  593. if (_bms_state.cell_max_vol >= MAX_CELL_VOLTAGE_FOR_BALACNE){
  594. debounce_inc(_cell_balance);
  595. }else {
  596. debounce_reset(_cell_balance);
  597. }
  598. if (!_bms_state.pack_balancing && debounce_reach_max(_cell_balance)){
  599. _bms_state.pack_balancing = 1;
  600. ml5238_cell_start_balance(get_balance_mask(current_max_index));
  601. shark_timer_post(&_balance_timer, 30 * 1000); //stop balance after 30s
  602. debounce_reset(_cell_balance);
  603. }
  604. _bms_state.cell_index_of_max_vol = current_max_index;
  605. }
  606. #endif
  607. static uint8_t calc_cell_voltage(void){
  608. uint16_t voltage = 0;
  609. uint16_t max_cell = 0;
  610. uint16_t min_cell = 0xf000;
  611. uint8_t max_index = 0;
  612. for (int i = 0; i < CELLS_NUM; i++){
  613. voltage += measure_value()->cell_vol[i];
  614. if (max_cell < measure_value()->cell_vol[i]){
  615. max_cell = measure_value()->cell_vol[i];
  616. max_index = i;
  617. }
  618. if (min_cell > measure_value()->cell_vol[i]){
  619. min_cell = measure_value()->cell_vol[i];
  620. }
  621. }
  622. _bms_state.pack_voltage = voltage;
  623. _bms_state.cell_max_vol = max_cell;
  624. _bms_state.cell_min_vol = min_cell;
  625. return max_index;
  626. }
  627. static void _voltage_notify(void){
  628. uint8_t max_index = calc_cell_voltage();
  629. check_voltage_state(); //check health of cell voltage
  630. #if (ALLOW_5238_BALANCE==1)
  631. check_cell_balance(max_index);
  632. #endif
  633. }
  634. static void _temperature_notify(void){
  635. int pcb_current_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  636. if (abs(pcb_temp - pcb_current_temp) >= 5){//pcb温度变化超过5度,需要重新校准ML5238
  637. if (pcb_temp_count ++ >= 5) {
  638. current_calibrate();
  639. state_warning("ML5238 calibrate, %d -> %d!!\n", pcb_temp, pcb_current_temp);
  640. pcb_temp = pcb_current_temp;
  641. pcb_temp_count = 0;
  642. ml5238_cali_count ++;
  643. }
  644. }else {
  645. pcb_temp_count = 0;
  646. }
  647. check_temp_state(); //check health of cell/pcb temperature
  648. }