state.c 24 KB

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  1. #include <string.h>
  2. #include "bsp/gpio.h"
  3. #include "bsp/ml5238.h"
  4. #include "bsp/cs1180.h"
  5. #include "bsp/uart.h"
  6. #include "bsp/mcu_power_sleep.h"
  7. #include "bsp/cht8305.h"
  8. #include "app/sox/measure.h"
  9. #include "app/sox/measure_task.h"
  10. #include "libs/shark_task.h"
  11. #include "libs/logger.h"
  12. #include "app/nv_storage.h"
  13. #include "health.h"
  14. #include "soc.h"
  15. #include "state.h"
  16. #include "iostate.h"
  17. #include "event_record.h"
  18. #define ALLOW_DEEP_SLEEP 1
  19. #define SLEEP_IGNORE_UNHEALTH 0
  20. #define ALLOW_POWER_DOWN 1 //disable power down for debug
  21. #define ALLOW_5238_BALANCE 1
  22. #define IGNORE_DISCHARGER_LOW_VOL 0 //忽略放电欠压
  23. extern uint32_t bsp_get_rst_reson(void);
  24. extern uint32_t bsp_get_backup(void);
  25. static void _current_notify(void);
  26. static void _voltage_notify(void);
  27. static void _temperature_notify(void);
  28. static u32 _bms_main_task_handler(void);
  29. static void _debug_timer_handler(shark_timer_t *t);
  30. static void _process_power_down(void);
  31. static void calc_cell_voltage(void);
  32. static int _can_close_mos_no_hall(void);
  33. static bms_state_t _bms_state;
  34. static int pcb_temp = 100;
  35. static int pcb_temp_count = 0;
  36. static int ml5238_cali_count = 0;
  37. static shark_task_t _bms_main_task = {.handler = _bms_main_task_handler};
  38. static shark_timer_t _debug_timer = {.handler = _debug_timer_handler};
  39. static int open_dfet = 0;
  40. static int open_dfet_failt = 0;
  41. static int close_dfet_reson = 0;
  42. static int close_dfet_no_hall = 0;
  43. static int no_hall_time[5];
  44. static int no_hall_count = 0;
  45. u64 uart_frame_time = 0;
  46. static u32 uart_reinit_count = 0;
  47. static void put_no_hall_time(void){
  48. no_hall_time[no_hall_count] = shark_get_seconds();
  49. no_hall_count = (no_hall_count + 1) % 5;
  50. }
  51. static void log_no_hall_time(void){
  52. state_debug("current time %d\n", shark_get_seconds());
  53. for (int i = 0; i < 5; i++){
  54. state_debug("no hall time[%d]:%d\n", i, no_hall_time[i]);
  55. }
  56. }
  57. void bms_state_init(void){
  58. set_log_level(MOD_STATE, L_debug);
  59. state_debug("BMS System Starting......\n");
  60. #if (CONFIG_BOARD_TYPE==SHARK_BOARD_SP700)
  61. cht8305_reset();
  62. #endif
  63. _bms_state.cell_index_of_max_vol = 0xff;
  64. _bms_state.cell_index_of_min_vol = 0xff;
  65. _bms_state.bms_addr = 0x30;
  66. measure_task_init(_current_notify, _voltage_notify, _temperature_notify);
  67. io_state_init();
  68. health_init();
  69. soc_init();
  70. calc_cell_voltage();
  71. _bms_state.user_request = USER_REQUEST_PENDING | USER_REQUEST_SMALLCURRENT_ON;
  72. shark_task_add(&_bms_main_task);
  73. shark_timer_post(&_debug_timer, 2000);
  74. pcb_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  75. uart_frame_time = shark_get_mseconds();
  76. set_log_all(L_disable);
  77. }
  78. bms_state_t *bms_state_get(void){
  79. return &_bms_state;
  80. }
  81. int bms_work_is_normal(void){
  82. return _bms_state.work_mode == WORK_MODE_NORMAL;
  83. }
  84. int bms_work_is_aging_test(void){
  85. return _bms_state.work_mode == WORK_MODE_AGING_TEST;
  86. }
  87. int bms_work_is_pcba_test(void){
  88. return _bms_state.work_mode == WORK_MODE_PCBA_TEST;
  89. }
  90. int bms_work_is_pack_test(void){
  91. return _bms_state.work_mode == WORK_MODE_PACK_TEST;
  92. }
  93. int bms_work_is_calibrating(void){
  94. return _bms_state.work_mode == WORK_MODE_CALIBRATE;
  95. }
  96. int bms_work_mode_set(int mode, int start){
  97. if (mode < WORK_MODE_AGING_TEST || mode > WORK_MODE_CALIBRATE){
  98. return 1;
  99. }
  100. if (start){
  101. _bms_state.work_mode = mode;
  102. }else {
  103. _bms_state.work_mode = WORK_MODE_NORMAL;
  104. }
  105. return 0;
  106. }
  107. void bms_set_ps_charger_in(uint16_t mask, uint16_t in){
  108. _bms_state.ps_charger_in = in;
  109. _bms_state.ps_charger_mask = mask;
  110. }
  111. int bms_is_ps_charger_in(void){
  112. return _bms_state.ps_charger_mask && _bms_state.ps_charger_in;
  113. }
  114. void bms_state_log(void){
  115. soc_log();
  116. state_debug("Life Time: %d\n", shark_get_seconds());
  117. state_debug("Sleep Time: %ds\n", get_system_sleep_time());
  118. state_debug("ml5238 cali: %d\n", ml5238_cali_count);
  119. state_debug("open dfet %d - %d - 0x%x - %d\n", open_dfet, open_dfet_failt, close_dfet_reson, close_dfet_no_hall);
  120. state_debug("Reset Reson 0x%x\n", bsp_get_rst_reson());
  121. state_debug("BackUp value 0x%x\n", bsp_get_backup());
  122. state_debug("Debug: %d, %d. uart reinit=%d\n", shark_uart_timeout(), io_state()->hall_detect, uart_reinit_count);
  123. log_no_hall_time();
  124. nv_storage_log();
  125. #if 0
  126. state_debug("Charging: %d\n", _bms_state.charging);
  127. state_debug("WorkMode %d\n", _bms_state.work_mode);
  128. state_debug("DMos: %d\n", ml5238_is_discharging());
  129. state_debug("CMos: %d\n", ml5238_is_charging());
  130. state_debug("AuxPower: %d\n", AUX_VOL_IS_OPEN());
  131. state_debug("WorkMode:0x%x\n", _bms_state.work_mode);l
  132. #endif
  133. }
  134. static void _debug_timer_handler(shark_timer_t *t){
  135. #if 0
  136. static int _log_count = 0;
  137. int mod = _log_count % 4;
  138. if (mod == 0){
  139. bms_state_log();
  140. }
  141. if (mod == 1) {
  142. iostate_log();
  143. }
  144. if (mod == 2) {
  145. soc_log();
  146. }
  147. if (mod == 3) {
  148. measure_log();
  149. }
  150. _log_count ++;
  151. #else
  152. bms_state_log();
  153. measure_log();
  154. #endif
  155. shark_timer_post(&_debug_timer, 2000);
  156. }
  157. /*
  158. 放电mos和充电mos的开关要小心:
  159. 1. 大部分的情况下,尽量能做到同时开关,主要是用来保护被关闭那路mos的体二极管(不能过大电流)
  160. 2. 充电过压的情况下,必须要关闭充电mos,但是这个时候放电mos可能是打开的,这样的情况下,
  161. 需要检测放电电流,超过10A必须强制打开充电mos,防止烧充电mos的体二极管
  162. 3. 收到打开大电的指令后,必须两个mos都要打开,然后再经过2的判断
  163. 。。。。。
  164. */
  165. void discharger_open(int open){
  166. /* 打开大电前,先打开短路保护*/
  167. if (open) {
  168. int mode = SHORT_CURRENT_MODE_100A_200A;
  169. int try_count = 3;
  170. /* 确保短路保护设置成功后才能开大电 */
  171. do {
  172. ml5238_short_current_detect(mode);//SP600:100A, SP700:200A
  173. }while(!ml5238_is_short_current_enabled(mode) && (try_count-- >= 0));
  174. if ((try_count < 0) && !ml5238_is_short_current_enabled(mode)){
  175. state_error("set short current error\n");
  176. return;
  177. }
  178. }else {
  179. ml5238_short_current_detect(SHORT_CURRENT_MODE_DISABLE);
  180. }
  181. ml5238_enable_discharger_mosfet(open);
  182. }
  183. void charger_open(int open) {
  184. int retry = 10;
  185. while( open != ml5238_is_charging()) {
  186. ml5238_enable_charger_mosfet(open);
  187. if (retry-- <= 0) {
  188. break;
  189. }
  190. }
  191. }
  192. void start_aux_power(int start){
  193. if (start){
  194. AUX_VOL_OPEN(1);
  195. }else {
  196. AUX_VOL_OPEN(0);
  197. health_stop_aux_detect();
  198. }
  199. }
  200. void system_power_down(void){
  201. bms_health()->powerdown_lower_voltage = 1;
  202. _process_power_down();
  203. }
  204. #define Health_Success 0
  205. #define Health_Discharger_Failt 1
  206. #define Health_charger_Fault 2
  207. #define Health_aux_Fault 4
  208. #define Health_Fault_Can_Sleep 8
  209. static s32 _process_unheath(void){
  210. u32 unhealth = Health_Success;
  211. if (bms_health()->load_current_short) {//短路检测后,关闭充放电mos
  212. discharger_open(0);
  213. charger_open(0); //disable charger mosfet
  214. start_aux_power(0);
  215. _bms_state.charging = 0;
  216. close_dfet_reson = 2;
  217. unhealth = (Health_Discharger_Failt | Health_charger_Fault);
  218. }
  219. if (bms_health()->charger_over_current || bms_health()->charger_over_temp || bms_health()->charger_lower_temp ||
  220. bms_health()->charger_over_voltage || bms_health()->sigle_cell_over_voltage){
  221. charger_open(0); //disable charger mosfet
  222. unhealth |= Health_charger_Fault;
  223. }
  224. if (bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger) {
  225. if (_bms_state.charging) {
  226. charger_open(0); //disable charger mosfet
  227. unhealth |= Health_charger_Fault;
  228. }
  229. }
  230. if (bms_health()->discharger_over_temp || bms_health()->discharger_lower_temp){
  231. if (bms_health()->discharger_over_temp){ //放电过高温后,小电流也必须关闭
  232. start_aux_power(0);
  233. unhealth |= Health_aux_Fault;
  234. }
  235. discharger_open(0); //disable charger mosfet
  236. close_dfet_reson = (bms_health()->discharger_over_temp == 1)?3:4;
  237. unhealth |= Health_Discharger_Failt;
  238. }
  239. if (bms_health()->sigle_cell_lower_voltage || bms_health()->discharger_lower_voltage) {
  240. unhealth |= Health_Fault_Can_Sleep;
  241. #if IGNORE_DISCHARGER_LOW_VOL==0
  242. if (!(_bms_state.ps_charger_mask && _bms_state.ps_charger_in)) {//PSxxx 告知有充电器插入,忽略欠压
  243. unhealth |= Health_Discharger_Failt | Health_aux_Fault;
  244. start_aux_power(0);
  245. if (ml5238_is_discharging()) {
  246. close_dfet_reson = (bms_health()->sigle_cell_lower_voltage == 1) ?5:6;
  247. discharger_open(0);
  248. }
  249. }
  250. #endif
  251. }
  252. if (bms_health()->over_temp_deny_discharger|| bms_health()->lower_temp_deny_discharger) {
  253. if (!_bms_state.charging) {
  254. close_dfet_reson = (bms_health()->over_temp_deny_discharger == 1)?7:8;
  255. discharger_open(0); //disable discharger mosfet
  256. }
  257. unhealth |= (Health_Discharger_Failt | Health_Fault_Can_Sleep);
  258. }
  259. if (bms_health()->small_current_real_short) {
  260. unhealth |= Health_aux_Fault;
  261. if (bms_health()->small_current_real_short) {
  262. unhealth |= Health_Discharger_Failt;
  263. }
  264. }
  265. if (soc_is_force_full()) {
  266. charger_open(0); //disable charger mosfet
  267. unhealth |= (Health_charger_Fault |Health_Fault_Can_Sleep);
  268. }
  269. return unhealth;
  270. }
  271. //处理PS100/310/320/360,充电底座,充电柜的指令或者bms自己发给自己的指令
  272. static void _process_user_request(s32 health){
  273. bool mos_drv = false;
  274. if (_bms_state.user_request & USER_REQUEST_PENDING){
  275. //开关小电
  276. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_OFF){
  277. start_aux_power(0);
  278. }
  279. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_OFF){
  280. discharger_open(0);
  281. close_dfet_reson |= (3 << 24);
  282. }
  283. if (_bms_state.user_request & USER_REQUEST_CHARGER_OFF){
  284. charger_open(0);
  285. }
  286. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_ON){
  287. if (!(health & Health_aux_Fault)){
  288. start_aux_power(1);
  289. }
  290. }
  291. if (_bms_state.user_request & USER_REQUEST_CHARGER_ON){
  292. if (!(health & Health_charger_Fault)){
  293. if ((io_state()->hall_detect) || !_can_close_mos_no_hall()){
  294. charger_open(1);
  295. mos_drv = true;
  296. }
  297. }
  298. }
  299. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_ON) {
  300. open_dfet ++;
  301. if (!(health & Health_Discharger_Failt)){
  302. if ((io_state()->hall_detect || _bms_state.charging) || !_can_close_mos_no_hall()){
  303. discharger_open(1);
  304. mos_drv = true;
  305. }
  306. }else {
  307. open_dfet_failt ++;
  308. }
  309. }
  310. if (mos_drv && ml5238_is_mosdrv_strong()) {
  311. task_udelay(3000);
  312. ml5238_disable_mosdrv();
  313. }
  314. _bms_state.user_request &= ~USER_REQUEST_PENDING;//clear user request pending
  315. }
  316. }
  317. static void _process_power_down(void){
  318. #if (ALLOW_POWER_DOWN==1)
  319. if (bms_health()->powerdown_lower_voltage){
  320. if (bms_work_is_normal() && (shark_get_seconds() < bms_health()->pd_time + 5)) {//超过5s powerdown
  321. return;
  322. }
  323. state_debug("BMS System PowerDown!!\n");
  324. if (bms_work_is_normal() && soc_update_by_ocv()) {
  325. nv_save_all_soc();
  326. }
  327. shark_uart_flush();
  328. if (bms_work_is_normal()) {
  329. if (io_state()->charger_detect_irq || io_state()->charger_detect){//have charger, do'nt power down
  330. bms_health()->powerdown_lower_voltage = 0;
  331. return;
  332. }
  333. }
  334. start_aux_power(0);
  335. discharger_open(0);
  336. charger_open(0);
  337. /*需要等待B-和P-之间的电容放电掉后,才能设置5238 power down,
  338. 否则5238会触发充电器插入检测,导致重新开机,进入powerdown <->开机的无限循环*/
  339. /* 需要先关闭负载检测,否则充电器检测会分压掉一部分 */
  340. ml5238_enable_load_detect(0);
  341. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 1);
  342. delay_us(2* 1000);
  343. u64 wait_start = shark_get_mseconds();
  344. while(!ml5238_charger_is_disconnect(AUX_VOL_IS_OPEN())){
  345. shark_uart_flush();
  346. wdog_reload();
  347. if (shark_get_mseconds() - wait_start >= 2000){
  348. bms_health()->powerdown_lower_voltage = 0;
  349. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 0);
  350. return;
  351. }
  352. }
  353. LED_ALL_ON(0);
  354. CS1180_PWR_ENABLE(0);
  355. DCDC_VOL_OPEN(0);
  356. ml5238_power_down();
  357. }
  358. #endif
  359. }
  360. static void _process_deepsleep(s32 health){
  361. #if (ALLOW_DEEP_SLEEP==1)
  362. static u64 _sleep_time = 0;
  363. #if (SLEEP_IGNORE_UNHEALTH==0)
  364. if ((health != Health_Success) && ((health & Health_Fault_Can_Sleep) != Health_Fault_Can_Sleep)){
  365. return;
  366. }
  367. #endif
  368. if (!bms_work_is_normal()){
  369. return; //测试模式下不休眠
  370. }
  371. if (ml5238_is_charging() || ml5238_is_discharging() || io_state()->charger_detect_irq || _bms_state.charging ||
  372. _bms_state.pack_balancing){
  373. return;
  374. }
  375. if(io_state()->hall_detect){
  376. return;
  377. }
  378. if (!shark_uart_timeout()){
  379. return;
  380. }
  381. if (io_state()->aux_lock_detect){
  382. return;
  383. }
  384. if (shark_get_mseconds() < (_sleep_time + 3 * 1000)){
  385. return;
  386. }
  387. printf("SYSTEM: enter sleep\n");
  388. shark_uart_flush();
  389. nv_save_all_soc();
  390. mcu_enter_deepsleep();
  391. soc_update_for_deepsleep(mcu_get_sleeptime());//补偿休眠的功耗
  392. _sleep_time = shark_get_mseconds();
  393. uart_frame_time = shark_get_mseconds();
  394. #endif
  395. }
  396. /*when work as test mode, we do'n need close the discharger */
  397. static int _can_close_mos_no_hall(void){
  398. if (bms_work_is_normal()){
  399. return 1;
  400. }
  401. return 0;
  402. }
  403. static void _process_iostate_changed(s32 unhealth){
  404. if (!(io_state()->hall_detect)){
  405. bms_set_ps_charger_in(0, 0);
  406. if (bms_work_is_aging_test()) {
  407. bms_work_mode_set(WORK_MODE_AGING_TEST, 0);//close aging test mode
  408. }
  409. if (_can_close_mos_no_hall()) {
  410. if (ml5238_is_discharging() && (!_bms_state.charging)){
  411. discharger_open(0);
  412. put_no_hall_time();
  413. close_dfet_no_hall ++;
  414. open_dfet = open_dfet_failt = 0; //clear open dfet count
  415. }
  416. if (!AUX_VOL_IS_OPEN() && !bms_health()->load_current_short && !io_state()->aux_lock_detect && !bms_health()->small_current_short){
  417. start_aux_power(1);
  418. }
  419. if (!io_state()->charger_detect_irq && ml5238_is_charging() && (!_bms_state.charging)){
  420. charger_open(0);
  421. }
  422. }
  423. }
  424. if (io_state()->charger_detect_irq && ((unhealth & Health_charger_Fault) == 0) && (_bms_state.cell_max_vol < SIGLE_CELL_MAX_CHARGER_VOLTAGE)) {
  425. if (!ml5238_is_charging() && shark_uart_timeout()){//不在车上,底座上,充电柜上,检测到充电器插入,自动打开充电,否则的话,只能通过指令来打开充电mos
  426. if (!(bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger)&& (get_soc()->capacity < 100)) {
  427. charger_open(1);
  428. }
  429. }
  430. }
  431. if (io_state()->hall_detect){
  432. _bms_state.bms_addr = 0x30 + 1;
  433. bms_health()->hall_is_detected = 1;
  434. }else {
  435. _bms_state.bms_addr = 0x30;
  436. bms_health()->hall_is_detected = 0;
  437. }
  438. }
  439. static void _bms_uart_workaround(void) {
  440. if (io_state()->hall_detect != 1){
  441. return;
  442. }
  443. if (shark_get_mseconds() >= (uart_frame_time + 3000)){
  444. UART0_IR_EN(0);
  445. UART1_IR_EN(0);
  446. task_udelay(50 * 1000);
  447. UART0_IR_EN(1);
  448. UART1_IR_EN(1);
  449. uart_reinit_count++;
  450. uart_frame_time = shark_get_mseconds();
  451. }
  452. }
  453. static u32 _bms_main_task_handler(void){
  454. s32 unhealth = _process_unheath();
  455. _process_user_request(unhealth);
  456. _process_deepsleep(unhealth);
  457. _process_power_down();
  458. _process_iostate_changed(unhealth);
  459. _bms_uart_workaround();
  460. return 0;
  461. }
  462. extern void show_leds_for_charging(uint8_t charging);
  463. static debounce_t _charging_detect = {.count = 0, .max_count = 10, .init_count = 0};
  464. static int cs1180_may_error_count = 0;
  465. static bool _cs1180_may_error(void) {
  466. //cs1180 not working
  467. if (measure_value()->load_current == measure_value()->current_5238) {
  468. return false;
  469. }
  470. //cs1180检测到充电电流,5238检测到负电流
  471. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT) && (measure_value()->current_5238 <= 0)) {
  472. return true;
  473. }
  474. //cs1180 和 5238的测量电流差超过阈值
  475. if (abs(measure_value()->load_current - measure_value()->current_5238) >= MIN_DIFF_BT_5238_1180) {
  476. return true;
  477. }
  478. return false;
  479. }
  480. static void check_charging(){
  481. /* 解决cs1180可能出错,导致误判充电,离仓后无法休眠 */
  482. if (_cs1180_may_error()) {
  483. if (++cs1180_may_error_count >= _charging_detect.max_count/2) {
  484. measure_value()->load_current = measure_value()->current_5238;
  485. cs1180_adc_shutdown();
  486. cs1180_may_error_count = 0;
  487. }
  488. }else {
  489. cs1180_may_error_count = 0;
  490. }
  491. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT)) {
  492. if (!_bms_state.charging) {
  493. debounce_inc(_charging_detect);
  494. if (debounce_reach_max(_charging_detect)){
  495. _bms_state.charging = 1;
  496. show_leds_for_charging(1);
  497. debounce_reset(_charging_detect);
  498. }
  499. }else {
  500. debounce_reset(_charging_detect);
  501. }
  502. }else/* if ((measure_value()->load_current < MIN_START_LOADING_CURRENT))*/{
  503. if (_bms_state.charging) {
  504. debounce_inc(_charging_detect);
  505. if (debounce_reach_max(_charging_detect)){
  506. _bms_state.charging = 0;
  507. show_leds_for_charging(0);
  508. debounce_reset(_charging_detect);
  509. }
  510. }else {
  511. debounce_reset(_charging_detect);
  512. }
  513. }
  514. }
  515. /* if discharger mos and charger mos, one is open but other is closed.
  516. we must judage the current: if current is large than 10A(-10A),
  517. we must open the closed mos to avoid the closed mos to be destroyed
  518. */
  519. #define MIN_CURRENT_FOR_BOTH_MOS_OPEN (1000)
  520. static int _min_current_for_both_mos_count = 0;
  521. static u32 _check_mos_time = 0;
  522. static __INLINE u32 _open_all_mos_time(void){
  523. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN * 11){
  524. return 0;
  525. }
  526. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN * 6) {
  527. return 5;
  528. }
  529. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN) {
  530. return 10;
  531. }
  532. return 30;
  533. }
  534. static void _check_mos_stat(void){
  535. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN){
  536. _min_current_for_both_mos_count ++;
  537. if (_min_current_for_both_mos_count >= 2){
  538. int dmos = ml5238_is_discharging();
  539. int cmos = ml5238_is_charging();
  540. if (dmos + cmos == 0){
  541. //state_error("current = %d, but all mos is closed\n", measure_value()->load_current);
  542. _check_mos_time = shark_get_seconds();
  543. return;
  544. }
  545. if (dmos == 1 && cmos == 1){
  546. _check_mos_time = shark_get_seconds();
  547. return;
  548. }
  549. if (shark_get_seconds() >= (_check_mos_time + _open_all_mos_time())) {
  550. uint32_t request = USER_REQUEST_PENDING;
  551. if (!dmos) {
  552. request |= USER_REQUEST_DISCHARGER_ON;
  553. }else {
  554. request |= USER_REQUEST_CHARGER_ON;
  555. }
  556. _bms_state.user_request = request;
  557. _check_mos_time = shark_get_seconds();
  558. }
  559. }
  560. }else {
  561. _min_current_for_both_mos_count = 0;
  562. _check_mos_time = shark_get_seconds();
  563. }
  564. }
  565. #if (ALLOW_5238_BALANCE==1)
  566. static bool check_stop_balance(void) ;
  567. #endif
  568. static void _current_notify(void){
  569. #if (ALLOW_5238_BALANCE==1)
  570. check_stop_balance();
  571. #endif
  572. check_charging();
  573. check_current_state(); //check health of current
  574. _check_mos_stat();
  575. soc_update(); //计算soc
  576. }
  577. #if (ALLOW_5238_BALANCE==1)
  578. /* 需要检查电芯的电压,如果发现有电芯电压过高,需要开启被动均衡
  579. * 充电过程中考虑balance,主要是希望cell 电压扩散后,保证1. 单电芯不能过压, 2. 单电芯不能比平均电压过低,导致
  580. * 木桶效应,目标是电压最高的那个cell,尽量压制,不让电压再升高,或者升高的尽量慢一些
  581. */
  582. static void _balance_timer_handler(shark_timer_t *t);
  583. static shark_timer_t _balance_timer = {.handler = _balance_timer_handler};
  584. static void _start_balance(uint16_t mask) {
  585. int success = ml5238_cell_start_balance(mask);
  586. if (success ) {
  587. if (mask == 0) {
  588. _bms_state.pack_balancing = 0;
  589. }else {
  590. _bms_state.pack_balancing = 1;
  591. }
  592. }
  593. }
  594. static void _stop_balance(void) {
  595. _start_balance(0);
  596. }
  597. static void _balance_timer_handler(shark_timer_t *t){
  598. _stop_balance();
  599. if (_bms_state.pack_balancing) {
  600. shark_timer_post(&_balance_timer, 1);
  601. }
  602. }
  603. static u16 _search_direct(u16 *delta_v, u8 current_cell, u8 *depth, u8 dir) {
  604. u16 delta_next, delta_prev;
  605. u8 idx_prev, idx_next;
  606. u8 balance_idx = 255;
  607. for (int i = 0; i < CELLS_NUM/2 + 1; i++) {
  608. *depth ++;
  609. //get the delta v of the prev and current
  610. if (current_cell == 0) {
  611. idx_prev = CELLS_NUM - 1;
  612. }else {
  613. idx_prev = current_cell - 1;
  614. }
  615. delta_prev = delta_v[idx_prev];
  616. //get the delta v of the next and current
  617. #if 0
  618. if (current_cell == CELLS_NUM - 1) {
  619. idx_next = 0;
  620. }else {
  621. idx_next = current_cell + 1;
  622. }
  623. #endif
  624. idx_next = current_cell;
  625. delta_next = delta_v[idx_next];
  626. //use the max delta v of the prev and next
  627. if (delta_prev >= delta_next) {
  628. if(delta_prev >= MAX_DIFF_BETWEEN_MIN_MAX_CELL){
  629. balance_idx = idx_prev; //balance with prev cell
  630. break;
  631. }
  632. }else {
  633. if(delta_next >= MAX_DIFF_BETWEEN_MIN_MAX_CELL){
  634. balance_idx = idx_next; //balance with next cell
  635. break;
  636. }
  637. }
  638. if (dir == 1) {//search forword
  639. current_cell = (current_cell + 1) % CELLS_NUM;
  640. }else { //search backwork
  641. if (current_cell == 0) {
  642. current_cell = CELLS_NUM - 1;
  643. }else {
  644. current_cell -= 1;
  645. }
  646. }
  647. }
  648. return balance_idx;
  649. }
  650. static u32 get_balance_maskV2(void) {
  651. u16 delta_v[CELLS_NUM];
  652. u16 *pcellv = measure_value()->cell_vol;
  653. //calc the delta v of the Neighboring cells
  654. delta_v[CELLS_NUM - 1] = abs(pcellv[CELLS_NUM-1] - pcellv[0]);
  655. for (int i = 0; i < CELLS_NUM - 1; i++) {
  656. delta_v[i] = abs(pcellv[i] - pcellv[i + 1]);
  657. }
  658. u8 depth_next = 0, depth_prev = 0;
  659. u8 idx_next = _search_direct(delta_v, _bms_state.cell_index_of_max_vol, &depth_next, 1);// search from max to next....
  660. u8 idx_prev = _search_direct(delta_v, _bms_state.cell_index_of_max_vol, &depth_prev, 0);// search from max to prev
  661. //chose the min depth whitch near from max voltage cell
  662. if (depth_next < depth_prev) {
  663. return BIT(idx_next);
  664. }else if (depth_prev < depth_next) {
  665. return BIT(idx_prev);
  666. }else {
  667. if (idx_next < CELLS_NUM) {
  668. return BIT(idx_next);
  669. }
  670. if (idx_prev < CELLS_NUM) {
  671. return BIT(idx_prev);
  672. }
  673. }
  674. return 0;
  675. }
  676. #define BALANCE_TIME (10 * 60) //S
  677. static u8 g_is_charging = 0;
  678. static u8 can_do_balance(void) {
  679. u8 balance = 0;
  680. //when stop normal(not energy recovery) charging, need check balance
  681. if (g_is_charging && (!_bms_state.charging && soc_is_normal_charging())) {
  682. balance = 1;
  683. }
  684. g_is_charging = _bms_state.charging;
  685. //if already balancing, do nothing
  686. if (_bms_state.pack_balancing) {
  687. balance = 0;
  688. }
  689. return balance;
  690. }
  691. static u8 need_stop_balance(void) {
  692. if (measure_value()->load_current < -100.0 || g_is_charging) {
  693. return 1;
  694. }
  695. return 0;
  696. }
  697. static void check_cell_balance(void){
  698. if (check_stop_balance()) {
  699. return;
  700. }
  701. u16 mask = get_balance_maskV2();
  702. if (mask) {
  703. push_event(Cell_balance, mask);
  704. _start_balance(mask);
  705. shark_timer_post(&_balance_timer, BALANCE_TIME * 1000); //stop balance after BALANCE_TIME
  706. }
  707. state_debug("Cell balance mask 0x%x\n", mask);
  708. }
  709. static bool check_stop_balance(void) {
  710. if (!can_do_balance()) {
  711. if (need_stop_balance()) {
  712. if (_bms_state.pack_balancing){
  713. _stop_balance();
  714. push_event(Cell_balance, 0);
  715. shark_timer_cancel(&_balance_timer);
  716. }
  717. }
  718. return true;
  719. }
  720. return false;
  721. }
  722. #endif
  723. static void calc_cell_voltage(void){
  724. uint16_t voltage = 0;
  725. uint16_t max_cell = 0;
  726. uint16_t min_cell = 0xf000;
  727. uint8_t max_index = 0;
  728. uint8_t min_index = 0;
  729. for (int i = 0; i < CELLS_NUM; i++){
  730. voltage += measure_value()->cell_vol[i];
  731. if (max_cell < measure_value()->cell_vol[i]){
  732. max_cell = measure_value()->cell_vol[i];
  733. max_index = i;
  734. }
  735. if (min_cell > measure_value()->cell_vol[i]){
  736. min_cell = measure_value()->cell_vol[i];
  737. min_index = i;
  738. }
  739. }
  740. _bms_state.pack_voltage = voltage;
  741. _bms_state.cell_max_vol = max_cell;
  742. _bms_state.cell_min_vol = min_cell;
  743. _bms_state.cell_index_of_min_vol = min_index;
  744. _bms_state.cell_index_of_max_vol = max_index;
  745. }
  746. static void _voltage_notify(void){
  747. calc_cell_voltage();
  748. check_voltage_state(); //check health of cell voltage
  749. #if (ALLOW_5238_BALANCE==1)
  750. check_cell_balance();
  751. #endif
  752. }
  753. static void _temperature_notify(void){
  754. static uint8_t _bms_aging_test = 0;
  755. int pcb_current_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  756. if (abs(pcb_temp - pcb_current_temp) >= 5){//pcb温度变化超过5度,需要重新校准ML5238
  757. if (pcb_temp_count ++ >= 5) {
  758. current_calibrate();
  759. state_warning("ML5238 calibrate, %d -> %d!!\n", pcb_temp, pcb_current_temp);
  760. pcb_temp = pcb_current_temp;
  761. pcb_temp_count = 0;
  762. ml5238_cali_count ++;
  763. }
  764. }else {
  765. pcb_temp_count = 0;
  766. }
  767. check_temp_state(); //check health of cell/pcb temperature
  768. if (bms_work_is_aging_test()) {
  769. if (abs(measure_value()->load_current) >= 2000) {
  770. if (_bms_aging_test == 0) {
  771. memcpy(_bms_state.aging_start_temp, measure_value()->pack_temp, PACK_TEMPS_NUM * sizeof(int));
  772. memcpy(_bms_state.aging_max_temp, measure_value()->pack_temp, PACK_TEMPS_NUM * sizeof(int));
  773. _bms_state.aging_real_start = 0;
  774. _bms_state.agint_cost_time = 0;
  775. _bms_aging_test = 1;
  776. }
  777. if (_bms_state.aging_real_start == 0) {
  778. _bms_state.aging_real_start = shark_get_seconds();
  779. }
  780. for (int i = 0; i < PACK_TEMPS_NUM; i++) {
  781. if (_bms_state.aging_max_temp[i] < measure_value()->pack_temp[i]) {
  782. _bms_state.aging_max_temp[i] = measure_value()->pack_temp[i];
  783. }
  784. }
  785. }else {
  786. if(_bms_state.aging_real_start > 0){
  787. _bms_state.agint_cost_time += (shark_get_seconds() - _bms_state.aging_real_start);
  788. _bms_state.aging_real_start = 0;
  789. }
  790. }
  791. }else {
  792. _bms_aging_test = 0;
  793. }
  794. }