state.c 24 KB

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  1. #include <string.h>
  2. #include "bsp/gpio.h"
  3. #include "bsp/ml5238.h"
  4. #include "bsp/cs1180.h"
  5. #include "bsp/uart.h"
  6. #include "bsp/mcu_power_sleep.h"
  7. #include "bsp/cht8305.h"
  8. #include "app/sox/measure.h"
  9. #include "app/sox/measure_task.h"
  10. #include "libs/shark_task.h"
  11. #include "libs/logger.h"
  12. #include "app/nv_storage.h"
  13. #include "health.h"
  14. #include "soc.h"
  15. #include "state.h"
  16. #include "iostate.h"
  17. #include "event_record.h"
  18. #define ALLOW_DEEP_SLEEP 1
  19. #define SLEEP_IGNORE_UNHEALTH 0
  20. #define ALLOW_POWER_DOWN 1 //disable power down for debug
  21. #define ALLOW_5238_BALANCE 1
  22. #define IGNORE_DISCHARGER_LOW_VOL 0 //忽略放电欠压
  23. extern uint32_t bsp_get_rst_reson(void);
  24. extern uint32_t bsp_get_backup(void);
  25. static void _current_notify(void);
  26. static void _voltage_notify(void);
  27. static void _temperature_notify(void);
  28. static u32 _bms_main_task_handler(void);
  29. static void _debug_timer_handler(shark_timer_t *t);
  30. static void _process_power_down(void);
  31. static void calc_cell_voltage(void);
  32. static int _can_close_mos_no_hall(void);
  33. static bms_state_t _bms_state;
  34. static int pcb_temp = 100;
  35. static int pcb_temp_count = 0;
  36. static int ml5238_cali_count = 0;
  37. static shark_task_t _bms_main_task = {.handler = _bms_main_task_handler};
  38. static shark_timer_t _debug_timer = {.handler = _debug_timer_handler};
  39. static int open_dfet = 0;
  40. static int open_dfet_failt = 0;
  41. static int close_dfet_reson = 0;
  42. static int close_dfet_no_hall = 0;
  43. static int no_hall_time[5];
  44. static int no_hall_count = 0;
  45. u64 uart_frame_time = 0;
  46. static u32 uart_reinit_count = 0;
  47. static void put_no_hall_time(void){
  48. no_hall_time[no_hall_count] = shark_get_seconds();
  49. no_hall_count = (no_hall_count + 1) % 5;
  50. }
  51. static void log_no_hall_time(void){
  52. state_debug("current time %d\n", shark_get_seconds());
  53. for (int i = 0; i < 5; i++){
  54. state_debug("no hall time[%d]:%d\n", i, no_hall_time[i]);
  55. }
  56. }
  57. void bms_state_init(void){
  58. set_log_level(MOD_STATE, L_debug);
  59. state_debug("BMS System Starting......\n");
  60. #if (CONFIG_BOARD_TYPE==SHARK_BOARD_SP700)
  61. cht8305_reset();
  62. #endif
  63. _bms_state.cell_index_of_max_vol = 0xff;
  64. _bms_state.cell_index_of_min_vol = 0xff;
  65. _bms_state.bms_addr = 0x30;
  66. measure_task_init(_current_notify, _voltage_notify, _temperature_notify);
  67. io_state_init();
  68. health_init();
  69. soc_init();
  70. calc_cell_voltage();
  71. _bms_state.user_request = USER_REQUEST_PENDING | USER_REQUEST_SMALLCURRENT_ON;
  72. shark_task_add(&_bms_main_task);
  73. shark_timer_post(&_debug_timer, 2000);
  74. pcb_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  75. uart_frame_time = shark_get_mseconds();
  76. set_log_all(L_disable);
  77. }
  78. bms_state_t *bms_state_get(void){
  79. return &_bms_state;
  80. }
  81. int bms_work_is_normal(void){
  82. return _bms_state.work_mode == WORK_MODE_NORMAL;
  83. }
  84. int bms_work_is_aging_test(void){
  85. return _bms_state.work_mode == WORK_MODE_AGING_TEST;
  86. }
  87. int bms_work_is_pcba_test(void){
  88. return _bms_state.work_mode == WORK_MODE_PCBA_TEST;
  89. }
  90. int bms_work_is_pack_test(void){
  91. return _bms_state.work_mode == WORK_MODE_PACK_TEST;
  92. }
  93. int bms_work_is_calibrating(void){
  94. return _bms_state.work_mode == WORK_MODE_CALIBRATE;
  95. }
  96. int bms_work_mode_set(int mode, int start){
  97. if (mode < WORK_MODE_AGING_TEST || mode > WORK_MODE_CALIBRATE){
  98. return 1;
  99. }
  100. if (start){
  101. _bms_state.work_mode = mode;
  102. }else {
  103. _bms_state.work_mode = WORK_MODE_NORMAL;
  104. }
  105. return 0;
  106. }
  107. void bms_set_ps_charger_in(uint16_t mask, uint16_t in){
  108. _bms_state.ps_charger_in = in;
  109. _bms_state.ps_charger_mask = mask;
  110. }
  111. int bms_is_ps_charger_in(void){
  112. return _bms_state.ps_charger_mask && _bms_state.ps_charger_in;
  113. }
  114. void bms_state_log(void){
  115. soc_log();
  116. state_debug("Life Time: %d\n", shark_get_seconds());
  117. state_debug("Sleep Time: %ds\n", get_system_sleep_time());
  118. state_debug("ml5238 cali: %d\n", ml5238_cali_count);
  119. state_debug("open dfet %d - %d - 0x%x - %d\n", open_dfet, open_dfet_failt, close_dfet_reson, close_dfet_no_hall);
  120. state_debug("Reset Reson 0x%x\n", bsp_get_rst_reson());
  121. state_debug("BackUp value 0x%x\n", bsp_get_backup());
  122. state_debug("Debug: %d, %d. uart reinit=%d\n", shark_uart_timeout(), io_state()->hall_detect, uart_reinit_count);
  123. log_no_hall_time();
  124. nv_storage_log();
  125. #if 0
  126. state_debug("Charging: %d\n", _bms_state.charging);
  127. state_debug("WorkMode %d\n", _bms_state.work_mode);
  128. state_debug("DMos: %d\n", ml5238_is_discharging());
  129. state_debug("CMos: %d\n", ml5238_is_charging());
  130. state_debug("AuxPower: %d\n", AUX_VOL_IS_OPEN());
  131. state_debug("WorkMode:0x%x\n", _bms_state.work_mode);l
  132. #endif
  133. }
  134. static void _debug_timer_handler(shark_timer_t *t){
  135. #if 0
  136. static int _log_count = 0;
  137. int mod = _log_count % 4;
  138. if (mod == 0){
  139. bms_state_log();
  140. }
  141. if (mod == 1) {
  142. iostate_log();
  143. }
  144. if (mod == 2) {
  145. soc_log();
  146. }
  147. if (mod == 3) {
  148. measure_log();
  149. }
  150. _log_count ++;
  151. #else
  152. bms_state_log();
  153. measure_log();
  154. #endif
  155. shark_timer_post(&_debug_timer, 2000);
  156. }
  157. /*
  158. 放电mos和充电mos的开关要小心:
  159. 1. 大部分的情况下,尽量能做到同时开关,主要是用来保护被关闭那路mos的体二极管(不能过大电流)
  160. 2. 充电过压的情况下,必须要关闭充电mos,但是这个时候放电mos可能是打开的,这样的情况下,
  161. 需要检测放电电流,超过10A必须强制打开充电mos,防止烧充电mos的体二极管
  162. 3. 收到打开大电的指令后,必须两个mos都要打开,然后再经过2的判断
  163. 。。。。。
  164. */
  165. void discharger_open(int open){
  166. /* 打开大电前,先打开短路保护*/
  167. if (open) {
  168. int mode = SHORT_CURRENT_MODE_100A_200A;
  169. int try_count = 3;
  170. /* 确保短路保护设置成功后才能开大电 */
  171. do {
  172. ml5238_short_current_detect(mode);//SP600:100A, SP700:200A
  173. }while(!ml5238_is_short_current_enabled(mode) && (try_count-- >= 0));
  174. if ((try_count < 0) && !ml5238_is_short_current_enabled(mode)){
  175. state_error("set short current error\n");
  176. return;
  177. }
  178. }else {
  179. ml5238_short_current_detect(SHORT_CURRENT_MODE_DISABLE);
  180. }
  181. ml5238_enable_discharger_mosfet(open);
  182. }
  183. void charger_open(int open) {
  184. int retry = 10;
  185. while( open != ml5238_is_charging()) {
  186. ml5238_enable_charger_mosfet(open);
  187. if (retry-- <= 0) {
  188. break;
  189. }
  190. }
  191. }
  192. void start_aux_power(int start){
  193. if (start){
  194. AUX_VOL_OPEN(1);
  195. }else {
  196. AUX_VOL_OPEN(0);
  197. health_stop_aux_detect();
  198. }
  199. }
  200. void system_power_down(void){
  201. bms_health()->powerdown_lower_voltage = 1;
  202. _process_power_down();
  203. }
  204. #define Health_Success 0
  205. #define Health_Discharger_Failt 1
  206. #define Health_charger_Fault 2
  207. #define Health_aux_Fault 4
  208. #define Health_Fault_Can_Sleep 8
  209. static s32 _process_unheath(void){
  210. u32 unhealth = Health_Success;
  211. if (bms_health()->load_current_short) {//短路检测后,关闭充放电mos
  212. discharger_open(0);
  213. push_event_persit(Discharger_Operate_Off, 5);
  214. charger_open(0); //disable charger mosfet
  215. start_aux_power(0);
  216. _bms_state.charging = 0;
  217. close_dfet_reson = 2;
  218. unhealth = (Health_Discharger_Failt | Health_charger_Fault);
  219. }
  220. if (bms_health()->charger_over_current || bms_health()->charger_over_temp || bms_health()->charger_lower_temp ||
  221. bms_health()->charger_over_voltage || bms_health()->sigle_cell_over_voltage){
  222. charger_open(0); //disable charger mosfet
  223. unhealth |= Health_charger_Fault;
  224. }
  225. if (bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger) {
  226. if (_bms_state.charging) {
  227. charger_open(0); //disable charger mosfet
  228. unhealth |= Health_charger_Fault;
  229. }
  230. }
  231. if (bms_health()->discharger_over_temp || bms_health()->discharger_lower_temp){
  232. if (bms_health()->discharger_over_temp){ //放电过高温后,小电流也必须关闭
  233. start_aux_power(0);
  234. unhealth |= Health_aux_Fault;
  235. }
  236. discharger_open(0); //disable charger mosfet
  237. push_event_persit(Discharger_Operate_Off, 4);
  238. close_dfet_reson = (bms_health()->discharger_over_temp == 1)?3:4;
  239. unhealth |= Health_Discharger_Failt;
  240. }
  241. if (bms_health()->sigle_cell_lower_voltage || bms_health()->discharger_lower_voltage) {
  242. unhealth |= Health_Fault_Can_Sleep;
  243. #if IGNORE_DISCHARGER_LOW_VOL==0
  244. if (!(_bms_state.ps_charger_mask && _bms_state.ps_charger_in)) {//PSxxx 告知有充电器插入,忽略欠压
  245. unhealth |= Health_Discharger_Failt | Health_aux_Fault;
  246. start_aux_power(0);
  247. if (ml5238_is_discharging()) {
  248. close_dfet_reson = (bms_health()->sigle_cell_lower_voltage == 1) ?5:6;
  249. push_event_persit(Discharger_Operate_Off, 3);
  250. discharger_open(0);
  251. }
  252. }
  253. #endif
  254. }
  255. if (bms_health()->over_temp_deny_discharger|| bms_health()->lower_temp_deny_discharger) {
  256. if (!_bms_state.charging) {
  257. close_dfet_reson = (bms_health()->over_temp_deny_discharger == 1)?7:8;
  258. push_event_persit(Discharger_Operate_Off, 2);
  259. discharger_open(0); //disable discharger mosfet
  260. }
  261. unhealth |= (Health_Discharger_Failt | Health_Fault_Can_Sleep);
  262. }
  263. if (bms_health()->small_current_real_short) {
  264. unhealth |= Health_aux_Fault;
  265. if (bms_health()->small_current_real_short) {
  266. unhealth |= Health_Discharger_Failt;
  267. }
  268. }
  269. if (soc_is_force_full()) {
  270. charger_open(0); //disable charger mosfet
  271. unhealth |= (Health_charger_Fault |Health_Fault_Can_Sleep);
  272. }
  273. return unhealth;
  274. }
  275. //处理PS100/310/320/360,充电底座,充电柜的指令或者bms自己发给自己的指令
  276. static void _process_user_request(s32 health){
  277. bool mos_drv = false;
  278. if (_bms_state.user_request & USER_REQUEST_PENDING){
  279. //开关小电
  280. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_OFF){
  281. start_aux_power(0);
  282. }
  283. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_OFF){
  284. discharger_open(0);
  285. push_event_persit(Discharger_Operate_Off, 1);
  286. close_dfet_reson |= (3 << 24);
  287. }
  288. if (_bms_state.user_request & USER_REQUEST_CHARGER_OFF){
  289. charger_open(0);
  290. }
  291. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_ON){
  292. if (!(health & Health_aux_Fault)){
  293. start_aux_power(1);
  294. }
  295. }
  296. if (_bms_state.user_request & USER_REQUEST_CHARGER_ON){
  297. if (!(health & Health_charger_Fault)){
  298. if ((io_state()->hall_detect) || !_can_close_mos_no_hall()){
  299. charger_open(1);
  300. mos_drv = true;
  301. }
  302. }
  303. }
  304. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_ON) {
  305. open_dfet ++;
  306. if (!(health & Health_Discharger_Failt)){
  307. if ((io_state()->hall_detect || _bms_state.charging) || !_can_close_mos_no_hall()){
  308. push_event_persit(Discharger_Operate_On, 10);
  309. discharger_open(1);
  310. mos_drv = true;
  311. }else {
  312. push_event_persit(Discharger_Operate_On, 20);
  313. }
  314. }else {
  315. push_event_persit(Discharger_Operate_On, 30);
  316. open_dfet_failt ++;
  317. }
  318. }
  319. if (mos_drv && ml5238_is_mosdrv_strong()) {
  320. task_udelay(3000);
  321. ml5238_disable_mosdrv();
  322. }
  323. _bms_state.user_request &= ~USER_REQUEST_PENDING;//clear user request pending
  324. }
  325. }
  326. static void _process_power_down(void){
  327. #if (ALLOW_POWER_DOWN==1)
  328. if (bms_health()->powerdown_lower_voltage){
  329. if (bms_work_is_normal() && (shark_get_seconds() < bms_health()->pd_time + 5)) {//超过5s powerdown
  330. return;
  331. }
  332. state_debug("BMS System PowerDown!!\n");
  333. if (bms_work_is_normal() && soc_update_by_ocv()) {
  334. nv_save_all_soc();
  335. }
  336. shark_uart_flush();
  337. if (bms_work_is_normal()) {
  338. if (io_state()->charger_detect_irq || io_state()->charger_detect){//have charger, do'nt power down
  339. bms_health()->powerdown_lower_voltage = 0;
  340. return;
  341. }
  342. }
  343. start_aux_power(0);
  344. discharger_open(0);
  345. charger_open(0);
  346. /*需要等待B-和P-之间的电容放电掉后,才能设置5238 power down,
  347. 否则5238会触发充电器插入检测,导致重新开机,进入powerdown <->开机的无限循环*/
  348. /* 需要先关闭负载检测,否则充电器检测会分压掉一部分 */
  349. ml5238_enable_load_detect(0);
  350. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 1);
  351. delay_us(2* 1000);
  352. u64 wait_start = shark_get_mseconds();
  353. while(!ml5238_charger_is_disconnect(AUX_VOL_IS_OPEN())){
  354. shark_uart_flush();
  355. wdog_reload();
  356. if (shark_get_mseconds() - wait_start >= 2000){
  357. bms_health()->powerdown_lower_voltage = 0;
  358. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 0);
  359. return;
  360. }
  361. }
  362. LED_ALL_ON(0);
  363. CS1180_PWR_ENABLE(0);
  364. DCDC_VOL_OPEN(0);
  365. ml5238_power_down();
  366. }
  367. #endif
  368. }
  369. static void _process_deepsleep(s32 health){
  370. #if (ALLOW_DEEP_SLEEP==1)
  371. static u64 _sleep_time = 0;
  372. #if (SLEEP_IGNORE_UNHEALTH==0)
  373. if ((health != Health_Success) && ((health & Health_Fault_Can_Sleep) != Health_Fault_Can_Sleep)){
  374. return;
  375. }
  376. #endif
  377. if (!bms_work_is_normal()){
  378. return; //测试模式下不休眠
  379. }
  380. if (ml5238_is_charging() || ml5238_is_discharging() || io_state()->charger_detect_irq || _bms_state.charging ||
  381. _bms_state.pack_balancing){
  382. return;
  383. }
  384. if(io_state()->hall_detect){
  385. return;
  386. }
  387. if (!shark_uart_timeout()){
  388. return;
  389. }
  390. if (io_state()->aux_lock_detect){
  391. return;
  392. }
  393. if (shark_get_mseconds() < (_sleep_time + 3 * 1000)){
  394. return;
  395. }
  396. printf("SYSTEM: enter sleep\n");
  397. shark_uart_flush();
  398. nv_save_all_soc();
  399. mcu_enter_deepsleep();
  400. soc_update_for_deepsleep(mcu_get_sleeptime());//补偿休眠的功耗
  401. _sleep_time = shark_get_mseconds();
  402. uart_frame_time = shark_get_mseconds();
  403. #endif
  404. }
  405. /*when work as test mode, we do'n need close the discharger */
  406. static int _can_close_mos_no_hall(void){
  407. if (bms_work_is_normal()){
  408. return 1;
  409. }
  410. return 0;
  411. }
  412. static void _process_iostate_changed(s32 unhealth){
  413. if (!(io_state()->hall_detect)){
  414. bms_set_ps_charger_in(0, 0);
  415. if (bms_work_is_aging_test()) {
  416. bms_work_mode_set(WORK_MODE_AGING_TEST, 0);//close aging test mode
  417. }
  418. if (_can_close_mos_no_hall()) {
  419. if (ml5238_is_discharging() && (!_bms_state.charging)){
  420. push_event_persit(Discharger_Operate_Off, 256);
  421. discharger_open(0);
  422. put_no_hall_time();
  423. close_dfet_no_hall ++;
  424. open_dfet = open_dfet_failt = 0; //clear open dfet count
  425. }
  426. if (!AUX_VOL_IS_OPEN() && !bms_health()->load_current_short && !io_state()->aux_lock_detect && !bms_health()->small_current_short){
  427. start_aux_power(1);
  428. }
  429. if (!io_state()->charger_detect_irq && ml5238_is_charging() && (!_bms_state.charging)){
  430. charger_open(0);
  431. }
  432. }
  433. }
  434. if (io_state()->charger_detect_irq && ((unhealth & Health_charger_Fault) == 0) && (_bms_state.cell_max_vol < SIGLE_CELL_MAX_CHARGER_VOLTAGE)) {
  435. if (!ml5238_is_charging() && shark_uart_timeout()){//不在车上,底座上,充电柜上,检测到充电器插入,自动打开充电,否则的话,只能通过指令来打开充电mos
  436. if (!(bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger)&& (get_soc()->capacity < 100)) {
  437. charger_open(1);
  438. }
  439. }
  440. }
  441. if (io_state()->hall_detect){
  442. _bms_state.bms_addr = 0x30 + 1;
  443. bms_health()->hall_is_detected = 1;
  444. }else {
  445. _bms_state.bms_addr = 0x30;
  446. bms_health()->hall_is_detected = 0;
  447. }
  448. }
  449. static void _bms_uart_workaround(void) {
  450. if (io_state()->hall_detect != 1){
  451. return;
  452. }
  453. if (shark_get_mseconds() >= (uart_frame_time + 3000)){
  454. UART0_IR_EN(0);
  455. UART1_IR_EN(0);
  456. task_udelay(50 * 1000);
  457. UART0_IR_EN(1);
  458. UART1_IR_EN(1);
  459. uart_reinit_count++;
  460. uart_frame_time = shark_get_mseconds();
  461. }
  462. }
  463. static u32 _bms_main_task_handler(void){
  464. s32 unhealth = _process_unheath();
  465. _process_user_request(unhealth);
  466. _process_deepsleep(unhealth);
  467. _process_power_down();
  468. _process_iostate_changed(unhealth);
  469. _bms_uart_workaround();
  470. return 0;
  471. }
  472. extern void show_leds_for_charging(uint8_t charging);
  473. static debounce_t _charging_detect = {.count = 0, .max_count = 10, .init_count = 0};
  474. static int cs1180_may_error_count = 0;
  475. static bool _cs1180_may_error(void) {
  476. //cs1180 not working
  477. if (measure_value()->load_current == measure_value()->current_5238) {
  478. return false;
  479. }
  480. //cs1180检测到充电电流,5238检测到负电流
  481. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT) && (measure_value()->current_5238 <= 0)) {
  482. return true;
  483. }
  484. //cs1180 和 5238的测量电流差超过阈值
  485. if (abs(measure_value()->load_current - measure_value()->current_5238) >= MIN_DIFF_BT_5238_1180) {
  486. return true;
  487. }
  488. return false;
  489. }
  490. static void check_charging(){
  491. /* 解决cs1180可能出错,导致误判充电,离仓后无法休眠 */
  492. if (_cs1180_may_error()) {
  493. if (++cs1180_may_error_count >= _charging_detect.max_count/2) {
  494. measure_value()->load_current = measure_value()->current_5238;
  495. cs1180_adc_shutdown();
  496. cs1180_may_error_count = 0;
  497. }
  498. }else {
  499. cs1180_may_error_count = 0;
  500. }
  501. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT)) {
  502. if (!_bms_state.charging) {
  503. debounce_inc(_charging_detect);
  504. if (debounce_reach_max(_charging_detect)){
  505. _bms_state.charging = 1;
  506. show_leds_for_charging(1);
  507. debounce_reset(_charging_detect);
  508. }
  509. }else {
  510. debounce_reset(_charging_detect);
  511. }
  512. }else/* if ((measure_value()->load_current < MIN_START_LOADING_CURRENT))*/{
  513. if (_bms_state.charging) {
  514. debounce_inc(_charging_detect);
  515. if (debounce_reach_max(_charging_detect)){
  516. _bms_state.charging = 0;
  517. show_leds_for_charging(0);
  518. debounce_reset(_charging_detect);
  519. }
  520. }else {
  521. debounce_reset(_charging_detect);
  522. }
  523. }
  524. }
  525. /* if discharger mos and charger mos, one is open but other is closed.
  526. we must judage the current: if current is large than 10A(-10A),
  527. we must open the closed mos to avoid the closed mos to be destroyed
  528. */
  529. #define MIN_CURRENT_FOR_BOTH_MOS_OPEN (1000)
  530. static int _min_current_for_both_mos_count = 0;
  531. static u32 _check_mos_time = 0;
  532. static __INLINE u32 _open_all_mos_time(void){
  533. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN * 11){
  534. return 0;
  535. }
  536. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN * 6) {
  537. return 5;
  538. }
  539. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN) {
  540. return 10;
  541. }
  542. return 30;
  543. }
  544. static void _check_mos_stat(void){
  545. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN){
  546. _min_current_for_both_mos_count ++;
  547. if (_min_current_for_both_mos_count >= 2){
  548. int dmos = ml5238_is_discharging();
  549. int cmos = ml5238_is_charging();
  550. if (dmos + cmos == 0){
  551. //state_error("current = %d, but all mos is closed\n", measure_value()->load_current);
  552. _check_mos_time = shark_get_seconds();
  553. return;
  554. }
  555. if (dmos == 1 && cmos == 1){
  556. _check_mos_time = shark_get_seconds();
  557. return;
  558. }
  559. if (shark_get_seconds() >= (_check_mos_time + _open_all_mos_time())) {
  560. uint32_t request = USER_REQUEST_PENDING;
  561. if (!dmos) {
  562. request |= USER_REQUEST_DISCHARGER_ON;
  563. }else {
  564. request |= USER_REQUEST_CHARGER_ON;
  565. }
  566. _bms_state.user_request = request;
  567. _check_mos_time = shark_get_seconds();
  568. }
  569. }
  570. }else {
  571. _min_current_for_both_mos_count = 0;
  572. _check_mos_time = shark_get_seconds();
  573. }
  574. }
  575. #if (ALLOW_5238_BALANCE==1)
  576. static bool check_stop_balance(void) ;
  577. #endif
  578. static void _current_notify(void){
  579. #if (ALLOW_5238_BALANCE==1)
  580. check_stop_balance();
  581. #endif
  582. check_charging();
  583. check_current_state(); //check health of current
  584. _check_mos_stat();
  585. soc_update(); //计算soc
  586. }
  587. #if (ALLOW_5238_BALANCE==1)
  588. /* 需要检查电芯的电压,如果发现有电芯电压过高,需要开启被动均衡
  589. * 充电过程中考虑balance,主要是希望cell 电压扩散后,保证1. 单电芯不能过压, 2. 单电芯不能比平均电压过低,导致
  590. * 木桶效应,目标是电压最高的那个cell,尽量压制,不让电压再升高,或者升高的尽量慢一些
  591. */
  592. static void _balance_timer_handler(shark_timer_t *t);
  593. static shark_timer_t _balance_timer = {.handler = _balance_timer_handler};
  594. static void _start_balance(uint16_t mask) {
  595. int success = ml5238_cell_start_balance(mask);
  596. if (success ) {
  597. if (mask == 0) {
  598. _bms_state.pack_balancing = 0;
  599. }else {
  600. _bms_state.pack_balancing = 1;
  601. }
  602. }
  603. }
  604. static void _stop_balance(void) {
  605. _start_balance(0);
  606. }
  607. static void _balance_timer_handler(shark_timer_t *t){
  608. _stop_balance();
  609. if (_bms_state.pack_balancing) {
  610. shark_timer_post(&_balance_timer, 1);
  611. }
  612. }
  613. static u16 _search_direct(u16 *delta_v, u8 current_cell, u8 *depth, u8 dir) {
  614. u16 delta_next, delta_prev;
  615. u8 idx_prev, idx_next;
  616. u8 balance_idx = 255;
  617. for (int i = 0; i < CELLS_NUM/2 + 1; i++) {
  618. *depth ++;
  619. //get the delta v of the prev and current
  620. if (current_cell == 0) {
  621. idx_prev = CELLS_NUM - 1;
  622. }else {
  623. idx_prev = current_cell - 1;
  624. }
  625. delta_prev = delta_v[idx_prev];
  626. //get the delta v of the next and current
  627. #if 0
  628. if (current_cell == CELLS_NUM - 1) {
  629. idx_next = 0;
  630. }else {
  631. idx_next = current_cell + 1;
  632. }
  633. #endif
  634. idx_next = current_cell;
  635. delta_next = delta_v[idx_next];
  636. //use the max delta v of the prev and next
  637. if (delta_prev >= delta_next) {
  638. if(delta_prev >= MAX_DIFF_BETWEEN_MIN_MAX_CELL){
  639. balance_idx = idx_prev; //balance with prev cell
  640. break;
  641. }
  642. }else {
  643. if(delta_next >= MAX_DIFF_BETWEEN_MIN_MAX_CELL){
  644. balance_idx = idx_next; //balance with next cell
  645. break;
  646. }
  647. }
  648. if (dir == 1) {//search forword
  649. current_cell = (current_cell + 1) % CELLS_NUM;
  650. }else { //search backwork
  651. if (current_cell == 0) {
  652. current_cell = CELLS_NUM - 1;
  653. }else {
  654. current_cell -= 1;
  655. }
  656. }
  657. }
  658. return balance_idx;
  659. }
  660. static u32 get_balance_maskV2(void) {
  661. u16 delta_v[CELLS_NUM];
  662. u16 *pcellv = measure_value()->cell_vol;
  663. //calc the delta v of the Neighboring cells
  664. delta_v[CELLS_NUM - 1] = abs(pcellv[CELLS_NUM-1] - pcellv[0]);
  665. for (int i = 0; i < CELLS_NUM - 1; i++) {
  666. delta_v[i] = abs(pcellv[i] - pcellv[i + 1]);
  667. }
  668. u8 depth_next = 0, depth_prev = 0;
  669. u8 idx_next = _search_direct(delta_v, _bms_state.cell_index_of_max_vol, &depth_next, 1);// search from max to next....
  670. u8 idx_prev = _search_direct(delta_v, _bms_state.cell_index_of_max_vol, &depth_prev, 0);// search from max to prev
  671. //chose the min depth whitch near from max voltage cell
  672. if (depth_next < depth_prev) {
  673. return BIT(idx_next);
  674. }else if (depth_prev < depth_next) {
  675. return BIT(idx_prev);
  676. }else {
  677. if (idx_next < CELLS_NUM) {
  678. return BIT(idx_next);
  679. }
  680. if (idx_prev < CELLS_NUM) {
  681. return BIT(idx_prev);
  682. }
  683. }
  684. return 0;
  685. }
  686. #define BALANCE_TIME (10 * 60) //S
  687. static u8 g_is_charging = 0;
  688. static u8 can_do_balance(void) {
  689. u8 balance = 0;
  690. //when stop normal(not energy recovery) charging, need check balance
  691. if (g_is_charging && (!_bms_state.charging && soc_is_normal_charging())) {
  692. balance = 1;
  693. }
  694. g_is_charging = _bms_state.charging;
  695. //if already balancing, do nothing
  696. if (_bms_state.pack_balancing) {
  697. balance = 0;
  698. }
  699. return balance;
  700. }
  701. static u8 need_stop_balance(void) {
  702. if (measure_value()->load_current < -100.0 || g_is_charging) {
  703. return 1;
  704. }
  705. return 0;
  706. }
  707. static void check_cell_balance(void){
  708. if (check_stop_balance()) {
  709. return;
  710. }
  711. u16 mask = get_balance_maskV2();
  712. if (mask) {
  713. push_event(Cell_balance, mask);
  714. _start_balance(mask);
  715. shark_timer_post(&_balance_timer, BALANCE_TIME * 1000); //stop balance after BALANCE_TIME
  716. }
  717. state_debug("Cell balance mask 0x%x\n", mask);
  718. }
  719. static bool check_stop_balance(void) {
  720. if (!can_do_balance()) {
  721. if (need_stop_balance()) {
  722. if (_bms_state.pack_balancing){
  723. _stop_balance();
  724. push_event(Cell_balance, 0);
  725. shark_timer_cancel(&_balance_timer);
  726. }
  727. }
  728. return true;
  729. }
  730. return false;
  731. }
  732. #endif
  733. static void calc_cell_voltage(void){
  734. uint16_t voltage = 0;
  735. uint16_t max_cell = 0;
  736. uint16_t min_cell = 0xf000;
  737. uint8_t max_index = 0;
  738. uint8_t min_index = 0;
  739. for (int i = 0; i < CELLS_NUM; i++){
  740. voltage += measure_value()->cell_vol[i];
  741. if (max_cell < measure_value()->cell_vol[i]){
  742. max_cell = measure_value()->cell_vol[i];
  743. max_index = i;
  744. }
  745. if (min_cell > measure_value()->cell_vol[i]){
  746. min_cell = measure_value()->cell_vol[i];
  747. min_index = i;
  748. }
  749. }
  750. _bms_state.pack_voltage = voltage;
  751. _bms_state.cell_max_vol = max_cell;
  752. _bms_state.cell_min_vol = min_cell;
  753. _bms_state.cell_index_of_min_vol = min_index;
  754. _bms_state.cell_index_of_max_vol = max_index;
  755. }
  756. static void _voltage_notify(void){
  757. calc_cell_voltage();
  758. check_voltage_state(); //check health of cell voltage
  759. #if (ALLOW_5238_BALANCE==1)
  760. check_cell_balance();
  761. #endif
  762. }
  763. static void _temperature_notify(void){
  764. static uint8_t _bms_aging_test = 0;
  765. int pcb_current_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  766. if (abs(pcb_temp - pcb_current_temp) >= 5){//pcb温度变化超过5度,需要重新校准ML5238
  767. if (pcb_temp_count ++ >= 5) {
  768. current_calibrate();
  769. state_warning("ML5238 calibrate, %d -> %d!!\n", pcb_temp, pcb_current_temp);
  770. pcb_temp = pcb_current_temp;
  771. pcb_temp_count = 0;
  772. ml5238_cali_count ++;
  773. }
  774. }else {
  775. pcb_temp_count = 0;
  776. }
  777. check_temp_state(); //check health of cell/pcb temperature
  778. if (bms_work_is_aging_test()) {
  779. if (abs(measure_value()->load_current) >= 2000) {
  780. if (_bms_aging_test == 0) {
  781. memcpy(_bms_state.aging_start_temp, measure_value()->pack_temp, PACK_TEMPS_NUM * sizeof(int));
  782. memcpy(_bms_state.aging_max_temp, measure_value()->pack_temp, PACK_TEMPS_NUM * sizeof(int));
  783. _bms_state.aging_real_start = 0;
  784. _bms_state.agint_cost_time = 0;
  785. _bms_aging_test = 1;
  786. }
  787. if (_bms_state.aging_real_start == 0) {
  788. _bms_state.aging_real_start = shark_get_seconds();
  789. }
  790. for (int i = 0; i < PACK_TEMPS_NUM; i++) {
  791. if (_bms_state.aging_max_temp[i] < measure_value()->pack_temp[i]) {
  792. _bms_state.aging_max_temp[i] = measure_value()->pack_temp[i];
  793. }
  794. }
  795. }else {
  796. if(_bms_state.aging_real_start > 0){
  797. _bms_state.agint_cost_time += (shark_get_seconds() - _bms_state.aging_real_start);
  798. _bms_state.aging_real_start = 0;
  799. }
  800. }
  801. }else {
  802. _bms_aging_test = 0;
  803. }
  804. }