state.c 20 KB

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  1. #include "bsp/gpio.h"
  2. #include "bsp/ml5238.h"
  3. #include "bsp/cs1180.h"
  4. #include "bsp/uart.h"
  5. #include "bsp/mcu_power_sleep.h"
  6. #include "app/sox/measure.h"
  7. #include "app/sox/measure_task.h"
  8. #include "libs/shark_task.h"
  9. #include "libs/logger.h"
  10. #include "app/nv_storage.h"
  11. #include "health.h"
  12. #include "soc.h"
  13. #include "state.h"
  14. #include "iostate.h"
  15. #define ALLOW_DEEP_SLEEP 1
  16. #define SLEEP_IGNORE_UNHEALTH 0
  17. #define ALLOW_POWER_DOWN 1 //disable power down for debug
  18. #define ALLOW_5238_BALANCE 1
  19. #define IGNORE_DISCHARGER_LOW_VOL 0 //忽略放电欠压
  20. extern uint32_t bsp_get_rst_reson(void);
  21. extern uint32_t bsp_get_backup(void);
  22. static void _current_notify(void);
  23. static void _voltage_notify(void);
  24. static void _temperature_notify(void);
  25. static u32 _bms_main_task_handler(void);
  26. static void _debug_timer_handler(shark_timer_t *t);
  27. static void _process_power_down(void);
  28. static uint8_t calc_cell_voltage(void);
  29. static int _can_close_mos_no_hall(void);
  30. static bms_state_t _bms_state;
  31. static int pcb_temp = 100;
  32. static int pcb_temp_count = 0;
  33. static int ml5238_cali_count = 0;
  34. static shark_task_t _bms_main_task = {.handler = _bms_main_task_handler};
  35. static shark_timer_t _debug_timer = {.handler = _debug_timer_handler};
  36. static int open_dfet = 0;
  37. static int open_dfet_failt = 0;
  38. static int close_dfet_reson = 0;
  39. static int close_dfet_no_hall = 0;
  40. static int no_hall_time[5];
  41. static int no_hall_count = 0;
  42. u64 uart_frame_time = 0;
  43. static u32 uart_reinit_count = 0;
  44. static void put_no_hall_time(void){
  45. no_hall_time[no_hall_count] = shark_get_seconds();
  46. no_hall_count = (no_hall_count + 1) % 5;
  47. }
  48. static void log_no_hall_time(void){
  49. state_debug("current time %d\n", shark_get_seconds());
  50. for (int i = 0; i < 5; i++){
  51. state_debug("no hall time[%d]:%d\n", i, no_hall_time[i]);
  52. }
  53. }
  54. void bms_state_init(void){
  55. set_log_level(MOD_STATE, L_debug);
  56. state_debug("BMS System Starting......\n");
  57. _bms_state.cell_index_of_max_vol = 0xff;
  58. _bms_state.bms_addr = 0x30;
  59. measure_task_init(_current_notify, _voltage_notify, _temperature_notify);
  60. io_state_init();
  61. health_init();
  62. soc_init();
  63. calc_cell_voltage();
  64. _bms_state.user_request = USER_REQUEST_PENDING | USER_REQUEST_SMALLCURRENT_ON;
  65. shark_task_add(&_bms_main_task);
  66. shark_timer_post(&_debug_timer, 2000);
  67. pcb_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  68. uart_frame_time = shark_get_mseconds();
  69. set_log_all(L_disable);
  70. }
  71. bms_state_t *bms_state_get(void){
  72. return &_bms_state;
  73. }
  74. int bms_work_is_normal(void){
  75. return _bms_state.work_mode == WORK_MODE_NORMAL;
  76. }
  77. int bms_work_is_aging_test(void){
  78. return _bms_state.work_mode == WORK_MODE_AGING_TEST;
  79. }
  80. int bms_work_is_pcba_test(void){
  81. return _bms_state.work_mode == WORK_MODE_PCBA_TEST;
  82. }
  83. int bms_work_is_pack_test(void){
  84. return _bms_state.work_mode == WORK_MODE_PACK_TEST;
  85. }
  86. int bms_work_is_calibrating(void){
  87. return _bms_state.work_mode == WORK_MODE_CALIBRATE;
  88. }
  89. int bms_work_mode_set(int mode, int start){
  90. if (mode < WORK_MODE_AGING_TEST || mode > WORK_MODE_CALIBRATE){
  91. return 1;
  92. }
  93. if (start){
  94. _bms_state.work_mode = mode;
  95. }else {
  96. _bms_state.work_mode = WORK_MODE_NORMAL;
  97. }
  98. return 0;
  99. }
  100. void bms_set_ps_charger_in(uint16_t mask, uint16_t in){
  101. _bms_state.ps_charger_in = in;
  102. _bms_state.ps_charger_mask = mask;
  103. }
  104. int bms_is_ps_charger_in(void){
  105. return _bms_state.ps_charger_mask && _bms_state.ps_charger_in;
  106. }
  107. void bms_state_log(void){
  108. state_debug("Life Time: %d\n", shark_get_seconds());
  109. state_debug("Sleep Time: %ds\n", get_system_sleep_time());
  110. state_debug("ml5238 cali: %d\n", ml5238_cali_count);
  111. state_debug("ps charger mask:in %d, %d\n", _bms_state.ps_charger_mask, _bms_state.ps_charger_in);
  112. state_debug("open dfet %d - %d - 0x%x - %d\n", open_dfet, open_dfet_failt, close_dfet_reson, close_dfet_no_hall);
  113. state_debug("Reset Reson 0x%x\n", bsp_get_rst_reson());
  114. state_debug("BackUp value 0x%x\n", bsp_get_backup());
  115. state_debug("Debug: %d, %d. uart reinit=%d\n", shark_uart_timeout(), io_state()->hall_detect, uart_reinit_count);
  116. log_no_hall_time();
  117. nv_storage_log();
  118. #if 0
  119. state_debug("Charging: %d\n", _bms_state.charging);
  120. state_debug("WorkMode %d\n", _bms_state.work_mode);
  121. state_debug("DMos: %d\n", ml5238_is_discharging());
  122. state_debug("CMos: %d\n", ml5238_is_charging());
  123. state_debug("AuxPower: %d\n", AUX_VOL_IS_OPEN());
  124. state_debug("WorkMode:0x%x\n", _bms_state.work_mode);l
  125. #endif
  126. }
  127. static void _debug_timer_handler(shark_timer_t *t){
  128. #if 0
  129. static int _log_count = 0;
  130. int mod = _log_count % 4;
  131. if (mod == 0){
  132. bms_state_log();
  133. }
  134. if (mod == 1) {
  135. iostate_log();
  136. }
  137. if (mod == 2) {
  138. soc_log();
  139. }
  140. if (mod == 3) {
  141. measure_log();
  142. }
  143. _log_count ++;
  144. #else
  145. bms_state_log();
  146. measure_log();
  147. shark_uart_log();
  148. #endif
  149. shark_timer_post(&_debug_timer, 2000);
  150. }
  151. /*
  152. 放电mos和充电mos的开关要小心:
  153. 1. 大部分的情况下,尽量能做到同时开关,主要是用来保护被关闭那路mos的体二极管(不能过大电流)
  154. 2. 充电过压的情况下,必须要关闭充电mos,但是这个时候放电mos可能是打开的,这样的情况下,
  155. 需要检测放电电流,超过10A必须强制打开充电mos,防止烧充电mos的体二极管
  156. 3. 收到打开大电的指令后,必须两个mos都要打开,然后再经过2的判断
  157. 。。。。。
  158. */
  159. void discharger_open(int open){
  160. /* 打开大电前,先打开短路保护*/
  161. if (open) {
  162. int mode = SHORT_CURRENT_MODE_100A_200A;
  163. int try_count = 3;
  164. /* 确保短路保护设置成功后才能开大电 */
  165. do {
  166. ml5238_short_current_detect(mode);//SP600:100A, SP700:200A
  167. }while(!ml5238_is_short_current_enabled(mode) && (try_count-- >= 0));
  168. if ((try_count < 0) && !ml5238_is_short_current_enabled(mode)){
  169. state_error("set short current error\n");
  170. return;
  171. }
  172. }else {
  173. ml5238_short_current_detect(SHORT_CURRENT_MODE_DISABLE);
  174. }
  175. ml5238_enable_discharger_mosfet(open);
  176. }
  177. void charger_open(int open) {
  178. int retry = 10;
  179. while( open != ml5238_is_charging()) {
  180. ml5238_enable_charger_mosfet(open);
  181. if (retry-- <= 0) {
  182. break;
  183. }
  184. }
  185. }
  186. void start_aux_power(int start){
  187. if (start){
  188. AUX_VOL_OPEN(1);
  189. }else {
  190. AUX_VOL_OPEN(0);
  191. health_stop_aux_detect();
  192. }
  193. }
  194. void system_power_down(void){
  195. bms_health()->powerdown_lower_voltage = 1;
  196. _process_power_down();
  197. }
  198. #define Health_Success 0
  199. #define Health_Discharger_Failt 1
  200. #define Health_charger_Fault 2
  201. #define Health_aux_Fault 4
  202. #define Health_Fault_Can_Sleep 8
  203. static s32 _process_unheath(void){
  204. u32 unhealth = Health_Success;
  205. if (bms_health()->load_current_short) {//短路检测后,关闭充放电mos
  206. discharger_open(0);
  207. charger_open(0); //disable charger mosfet
  208. start_aux_power(0);
  209. _bms_state.charging = 0;
  210. close_dfet_reson = 2;
  211. unhealth = (Health_Discharger_Failt | Health_charger_Fault);
  212. }
  213. if (bms_health()->charger_over_current || bms_health()->charger_over_temp || bms_health()->charger_lower_temp ||
  214. bms_health()->charger_over_voltage || bms_health()->sigle_cell_over_voltage){
  215. if (_bms_state.ps_charger_mask && !_bms_state.ps_charger_in){
  216. }else {
  217. charger_open(0); //disable charger mosfet
  218. unhealth |= Health_charger_Fault;
  219. }
  220. }
  221. if (bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger) {
  222. if (_bms_state.ps_charger_mask && !_bms_state.ps_charger_in){
  223. }else if (_bms_state.charging) {
  224. charger_open(0); //disable charger mosfet
  225. unhealth |= Health_charger_Fault;
  226. }
  227. }
  228. if (bms_health()->discharger_over_temp || bms_health()->discharger_lower_temp){
  229. if (bms_health()->discharger_over_temp){ //放电过高温后,小电流也必须关闭
  230. start_aux_power(0);
  231. unhealth |= Health_aux_Fault;
  232. }
  233. discharger_open(0); //disable charger mosfet
  234. close_dfet_reson = (bms_health()->discharger_over_temp == 1)?3:4;
  235. unhealth |= Health_Discharger_Failt;
  236. }
  237. if (bms_health()->sigle_cell_lower_voltage || bms_health()->discharger_lower_voltage) {
  238. unhealth |= Health_Fault_Can_Sleep;
  239. #if IGNORE_DISCHARGER_LOW_VOL==0
  240. if (!(_bms_state.ps_charger_mask && _bms_state.ps_charger_in)) {//PSxxx 告知有充电器插入,忽略欠压
  241. unhealth |= Health_Discharger_Failt | Health_aux_Fault;
  242. start_aux_power(0);
  243. if (ml5238_is_discharging()) {
  244. close_dfet_reson = (bms_health()->sigle_cell_lower_voltage == 1) ?5:6;
  245. discharger_open(0);
  246. }
  247. }
  248. #endif
  249. }
  250. if (bms_health()->over_temp_deny_discharger|| bms_health()->lower_temp_deny_discharger) {
  251. if (!_bms_state.charging) {
  252. close_dfet_reson = (bms_health()->over_temp_deny_discharger == 1)?7:8;
  253. discharger_open(0); //disable discharger mosfet
  254. }
  255. unhealth |= (Health_Discharger_Failt | Health_Fault_Can_Sleep);
  256. }
  257. if (io_state()->aux_lock_detect || bms_health()->small_current_short) {
  258. unhealth |= Health_aux_Fault;
  259. if (bms_health()->small_current_real_short) {
  260. unhealth |= Health_Discharger_Failt;
  261. }
  262. }
  263. return unhealth;
  264. }
  265. //处理PS100/310/320/360,充电底座,充电柜的指令或者bms自己发给自己的指令
  266. static void _process_user_request(s32 health){
  267. bool mos_drv = false;
  268. if (_bms_state.user_request & USER_REQUEST_PENDING){
  269. //开关小电
  270. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_OFF){
  271. start_aux_power(0);
  272. }
  273. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_OFF){
  274. discharger_open(0);
  275. close_dfet_reson |= (3 << 24);
  276. }
  277. if (_bms_state.user_request & USER_REQUEST_CHARGER_OFF){
  278. charger_open(0);
  279. }
  280. if (_bms_state.user_request & USER_REQUEST_SMALLCURRENT_ON){
  281. if (!(health & Health_aux_Fault)){
  282. start_aux_power(1);
  283. }
  284. }
  285. if (_bms_state.user_request & USER_REQUEST_CHARGER_ON){
  286. if (!(health & Health_charger_Fault)){
  287. if ((io_state()->hall_detect) || !_can_close_mos_no_hall()){
  288. charger_open(1);
  289. mos_drv = true;
  290. }
  291. }
  292. }
  293. if (_bms_state.user_request & USER_REQUEST_DISCHARGER_ON) {
  294. open_dfet ++;
  295. if (!(health & Health_Discharger_Failt)){
  296. if ((io_state()->hall_detect || _bms_state.charging) || !_can_close_mos_no_hall()){
  297. discharger_open(1);
  298. mos_drv = true;
  299. }
  300. }else {
  301. open_dfet_failt ++;
  302. }
  303. }
  304. if (mos_drv && ml5238_is_mosdrv_strong()) {
  305. task_udelay(3000);
  306. ml5238_disable_mosdrv();
  307. }
  308. _bms_state.user_request &= ~USER_REQUEST_PENDING;//clear user request pending
  309. }
  310. }
  311. static void _process_power_down(void){
  312. #if (ALLOW_POWER_DOWN==1)
  313. if (bms_health()->powerdown_lower_voltage){
  314. if (bms_work_is_normal() && (shark_get_seconds() < bms_health()->pd_time + 5)) {//超过5s powerdown
  315. return;
  316. }
  317. state_debug("BMS System PowerDown!!\n");
  318. if (bms_work_is_normal() && soc_update_by_ocv()) {
  319. nv_save_all_soc();
  320. }
  321. shark_uart_flush();
  322. if (bms_work_is_normal()) {
  323. if (io_state()->charger_detect_irq || io_state()->charger_detect){//have charger, do'nt power down
  324. bms_health()->powerdown_lower_voltage = 0;
  325. return;
  326. }
  327. }
  328. start_aux_power(0);
  329. discharger_open(0);
  330. charger_open(0);
  331. /*需要等待B-和P-之间的电容放电掉后,才能设置5238 power down,
  332. 否则5238会触发充电器插入检测,导致重新开机,进入powerdown <->开机的无限循环*/
  333. /* 需要先关闭负载检测,否则充电器检测会分压掉一部分 */
  334. ml5238_enable_load_detect(0);
  335. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 1);
  336. delay_us(2* 1000);
  337. u64 wait_start = shark_get_mseconds();
  338. while(!ml5238_charger_is_disconnect(AUX_VOL_IS_OPEN())){
  339. shark_uart_flush();
  340. wdog_reload();
  341. if (shark_get_mseconds() - wait_start >= 2000){
  342. bms_health()->powerdown_lower_voltage = 0;
  343. ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 0);
  344. return;
  345. }
  346. }
  347. LED_ALL_ON(0);
  348. CS1180_PWR_ENABLE(0);
  349. DCDC_VOL_OPEN(0);
  350. ml5238_power_down();
  351. }
  352. #endif
  353. }
  354. static void _process_deepsleep(s32 health){
  355. #if (ALLOW_DEEP_SLEEP==1)
  356. static u64 _sleep_time = 0;
  357. #if (SLEEP_IGNORE_UNHEALTH==0)
  358. if ((health != Health_Success) && ((health & Health_Fault_Can_Sleep) != Health_Fault_Can_Sleep)){
  359. return;
  360. }
  361. #endif
  362. if (!bms_work_is_normal()){
  363. return; //测试模式下不休眠
  364. }
  365. if (ml5238_is_charging() || ml5238_is_discharging() || io_state()->charger_detect_irq || _bms_state.charging){
  366. return;
  367. }
  368. if(io_state()->hall_detect){
  369. return;
  370. }
  371. if (!shark_uart_timeout()){
  372. return;
  373. }
  374. if (io_state()->aux_lock_detect){
  375. return;
  376. }
  377. if (shark_get_mseconds() < (_sleep_time + 3 * 1000)){
  378. return;
  379. }
  380. printf("SYSTEM: enter sleep\n");
  381. shark_uart_flush();
  382. nv_save_all_soc();
  383. mcu_enter_deepsleep();
  384. soc_update_for_deepsleep(mcu_get_sleeptime());//补偿休眠的功耗
  385. _sleep_time = shark_get_mseconds();
  386. uart_frame_time = shark_get_mseconds();
  387. #endif
  388. }
  389. /*when work as test mode, we do'n need close the discharger */
  390. static int _can_close_mos_no_hall(void){
  391. if (bms_work_is_normal()){
  392. return 1;
  393. }
  394. return 0;
  395. }
  396. static void _process_iostate_changed(s32 unhealth){
  397. if (!(io_state()->hall_detect)&& _can_close_mos_no_hall()){
  398. bms_set_ps_charger_in(0, 0);
  399. if (ml5238_is_discharging() && (!_bms_state.charging)){
  400. discharger_open(0);
  401. put_no_hall_time();
  402. close_dfet_no_hall ++;
  403. open_dfet = open_dfet_failt = 0; //clear open dfet count
  404. }
  405. if (!AUX_VOL_IS_OPEN() && !bms_health()->load_current_short && !io_state()->aux_lock_detect && !bms_health()->small_current_short){
  406. start_aux_power(1);
  407. }
  408. if (!io_state()->charger_detect_irq && ml5238_is_charging() && (!_bms_state.charging)){
  409. charger_open(0);
  410. }
  411. }
  412. if (io_state()->charger_detect_irq && ((unhealth & Health_charger_Fault) == 0) && (_bms_state.cell_max_vol < SIGLE_CELL_MAX_CHARGER_VOLTAGE)) {
  413. if (!ml5238_is_charging() && shark_uart_timeout()){//不在车上,底座上,充电柜上,检测到充电器插入,自动打开充电,否则的话,只能通过指令来打开充电mos
  414. if (!(bms_health()->over_temp_deny_charger|| bms_health()->lower_temp_deny_charger)) {
  415. charger_open(1);
  416. }
  417. }
  418. }
  419. if (io_state()->hall_detect){
  420. _bms_state.bms_addr = 0x30 + 1;
  421. bms_health()->hall_is_detected = 1;
  422. }else {
  423. _bms_state.bms_addr = 0x30;
  424. bms_health()->hall_is_detected = 0;
  425. }
  426. }
  427. static void _bms_uart_workaround(void) {
  428. if (io_state()->hall_detect != 1){
  429. return;
  430. }
  431. if (shark_get_mseconds() >= (uart_frame_time + 3000)){
  432. UART0_IR_EN(0);
  433. UART1_IR_EN(0);
  434. task_udelay(50 * 1000);
  435. UART0_IR_EN(1);
  436. UART1_IR_EN(1);
  437. uart_reinit_count++;
  438. uart_frame_time = shark_get_mseconds();
  439. }
  440. }
  441. static u32 _bms_main_task_handler(void){
  442. s32 unhealth = _process_unheath();
  443. _process_user_request(unhealth);
  444. _process_deepsleep(unhealth);
  445. _process_power_down();
  446. _process_iostate_changed(unhealth);
  447. _bms_uart_workaround();
  448. return 0;
  449. }
  450. extern void show_leds_for_charging(uint8_t charging);
  451. static debounce_t _charging_detect = {.count = 0, .max_count = 10, .init_count = 0};
  452. static int cs1180_may_error_count = 0;
  453. static bool _cs1180_may_error(void) {
  454. //cs1180 not working
  455. if (measure_value()->load_current == measure_value()->current_5238) {
  456. return false;
  457. }
  458. //cs1180检测到充电电流,5238检测到负电流
  459. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT) && (measure_value()->current_5238 <= 0)) {
  460. return true;
  461. }
  462. //cs1180 和 5238的测量电流差超过阈值
  463. if (abs(measure_value()->load_current - measure_value()->current_5238) >= MIN_DIFF_BT_5238_1180) {
  464. return true;
  465. }
  466. return false;
  467. }
  468. static void check_charging(){
  469. /* 解决cs1180可能出错,导致误判充电,离仓后无法休眠 */
  470. if (_cs1180_may_error()) {
  471. if (++cs1180_may_error_count >= _charging_detect.max_count/2) {
  472. measure_value()->load_current = measure_value()->current_5238;
  473. cs1180_adc_shutdown();
  474. cs1180_may_error_count = 0;
  475. }
  476. }else {
  477. cs1180_may_error_count = 0;
  478. }
  479. if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT)) {
  480. if (!_bms_state.charging) {
  481. debounce_inc(_charging_detect);
  482. if (debounce_reach_max(_charging_detect)){
  483. _bms_state.charging = 1;
  484. show_leds_for_charging(1);
  485. debounce_reset(_charging_detect);
  486. }
  487. }else {
  488. debounce_reset(_charging_detect);
  489. }
  490. }else/* if ((measure_value()->load_current < MIN_START_LOADING_CURRENT))*/{
  491. if (_bms_state.charging) {
  492. debounce_inc(_charging_detect);
  493. if (debounce_reach_max(_charging_detect)){
  494. _bms_state.charging = 0;
  495. show_leds_for_charging(0);
  496. debounce_reset(_charging_detect);
  497. }
  498. }else {
  499. debounce_reset(_charging_detect);
  500. }
  501. }
  502. }
  503. /* if discharger mos and charger mos, one is open but other is closed.
  504. we must judage the current: if current is large than 10A(-10A),
  505. we must open the closed mos to avoid the closed mos to be destroyed
  506. */
  507. #define MIN_CURRENT_FOR_BOTH_MOS_OPEN (1000)
  508. static int _min_current_for_both_mos_count = 0;
  509. static u32 _check_mos_time = 0;
  510. static __INLINE u32 _open_all_mos_time(void){
  511. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN * 11){
  512. return 0;
  513. }
  514. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN * 6) {
  515. return 5;
  516. }
  517. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN) {
  518. return 10;
  519. }
  520. return 30;
  521. }
  522. static void _check_mos_stat(void){
  523. if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN){
  524. _min_current_for_both_mos_count ++;
  525. if (_min_current_for_both_mos_count >= 2){
  526. int dmos = ml5238_is_discharging();
  527. int cmos = ml5238_is_charging();
  528. if (dmos + cmos == 0){
  529. //state_error("current = %d, but all mos is closed\n", measure_value()->load_current);
  530. return;
  531. }
  532. if (dmos == 1 && cmos == 1){
  533. return;
  534. }
  535. if (shark_get_seconds() >= (_check_mos_time + _open_all_mos_time())) {
  536. uint32_t request = USER_REQUEST_PENDING;
  537. if (!dmos) {
  538. request |= USER_REQUEST_DISCHARGER_ON;
  539. }else {
  540. request |= USER_REQUEST_CHARGER_ON;
  541. }
  542. _bms_state.user_request = request;
  543. _check_mos_time = shark_get_seconds();
  544. }
  545. }
  546. }else {
  547. _min_current_for_both_mos_count = 0;
  548. }
  549. }
  550. static void _current_notify(void){
  551. check_charging();
  552. check_current_state(); //check health of current
  553. _check_mos_stat();
  554. soc_update(); //计算soc
  555. }
  556. #if (ALLOW_5238_BALANCE==1)
  557. /* 需要检查电芯的电压,如果发现有电芯电压过高,需要开启被动均衡
  558. * 充电过程中考虑balance,主要是希望cell 电压扩散后,保证1. 单电芯不能过压, 2. 单电芯不能比平均电压过低,导致
  559. * 木桶效应,目标是电压最高的那个cell,尽量压制,不让电压再升高,或者升高的尽量慢一些
  560. */
  561. static void _balance_timer_handler(shark_timer_t *t);
  562. static shark_timer_t _balance_timer = {.handler = _balance_timer_handler};
  563. static debounce_t _cell_balance = {.count = 0, .max_count = 120, .init_count = 0};
  564. static void _balance_timer_handler(shark_timer_t *t){
  565. ml5238_cell_start_balance(0);
  566. _bms_state.pack_balancing = 0;
  567. debounce_reset(_cell_balance);
  568. }
  569. static uint32_t get_balance_mask(uint8_t current_max_index){
  570. return BIT(current_max_index);
  571. }
  572. static void check_cell_balance(uint8_t current_max_index){
  573. if (!_bms_state.charging || (_bms_state.cell_max_vol >= SIGLE_CELL_MAX_CHARGER_VOLTAGE)){ //not charging, need not do balance
  574. if (_bms_state.pack_balancing){
  575. _bms_state.pack_balancing = 0;
  576. _cell_balance.count = 10;
  577. ml5238_cell_start_balance(0);
  578. shark_timer_cancel(&_balance_timer);
  579. }
  580. return;
  581. }
  582. if ((!_bms_state.pack_balancing && _bms_state.cell_max_vol < MAX_CELL_VOLTAGE_FOR_BALACNE) || _bms_state.pack_balancing){
  583. return;
  584. }
  585. if (_bms_state.cell_max_vol >= MAX_CELL_VOLTAGE_FOR_BALACNE){
  586. debounce_inc(_cell_balance);
  587. }else {
  588. debounce_reset(_cell_balance);
  589. }
  590. if (!_bms_state.pack_balancing && debounce_reach_max(_cell_balance)){
  591. _bms_state.pack_balancing = 1;
  592. ml5238_cell_start_balance(get_balance_mask(current_max_index));
  593. shark_timer_post(&_balance_timer, 5 * 1000); //stop balance after 30s
  594. debounce_reset(_cell_balance);
  595. }
  596. _bms_state.cell_index_of_max_vol = current_max_index;
  597. }
  598. #endif
  599. static uint8_t calc_cell_voltage(void){
  600. uint16_t voltage = 0;
  601. uint16_t max_cell = 0;
  602. uint16_t min_cell = 0xf000;
  603. uint8_t max_index = 0;
  604. for (int i = 0; i < CELLS_NUM; i++){
  605. voltage += measure_value()->cell_vol[i];
  606. if (max_cell < measure_value()->cell_vol[i]){
  607. max_cell = measure_value()->cell_vol[i];
  608. max_index = i;
  609. }
  610. if (min_cell > measure_value()->cell_vol[i]){
  611. min_cell = measure_value()->cell_vol[i];
  612. }
  613. }
  614. _bms_state.pack_voltage = voltage;
  615. _bms_state.cell_max_vol = max_cell;
  616. _bms_state.cell_min_vol = min_cell;
  617. return max_index;
  618. }
  619. static void _voltage_notify(void){
  620. uint8_t max_index = calc_cell_voltage();
  621. check_voltage_state(); //check health of cell voltage
  622. #if (ALLOW_5238_BALANCE==1)
  623. check_cell_balance(max_index);
  624. #endif
  625. }
  626. static void _temperature_notify(void){
  627. int pcb_current_temp = measure_value()->pack_temp[PCB_TEMP_INDEX];
  628. if (abs(pcb_temp - pcb_current_temp) >= 5){//pcb温度变化超过5度,需要重新校准ML5238
  629. if (pcb_temp_count ++ >= 5) {
  630. current_calibrate();
  631. state_warning("ML5238 calibrate, %d -> %d!!\n", pcb_temp, pcb_current_temp);
  632. pcb_temp = pcb_current_temp;
  633. pcb_temp_count = 0;
  634. ml5238_cali_count ++;
  635. }
  636. }else {
  637. pcb_temp_count = 0;
  638. }
  639. check_temp_state(); //check health of cell/pcb temperature
  640. }