#include "soc.h" #include "app/sox/measure.h" #include "app/sox/measure_task.h" #include "app/nv_storage.h" #include "libs/logger.h" #include "Least_Square.h" #include "health.h" #include "state.h" #define LEAST_SQUARE 0 static soc_t _soc; static uint8_t chargering = 0; static u64 current_sample_ts = 0; //ms static u32 force_full_ts = 0xFFFFFFFF; //s static float soc_delta_time = 0; static float max_soc_delta_time = 0; static float _charger_coefficient = 1.0f; static float _discharger_coefficient = 1.0f; uint32_t charger_remain_time = 0; #define MAX_TIME_FULL_TO_EMPTY (5 * 24 * 3600) //充满到欠压5天内达到,可以校准最小电量 #define DEFALUT_MAX_COULOMB (MAX_HA * 3600.0f) #define DEFALUT_MIN_COULOMB (25.0f * 3600.0f) #define FULL_MAX_VOLTAGE_CHARGING (53000)//mV #define FULL_MAX_VOLTAGE (53500) //mV #define FULL_MIN_CURRENT (500.0f) //mA static void calibrate_soc_by_ocv(void); #if LEAST_SQUARE==1 static void _least_square_timer_handler(shark_timer_t *timer); static least_square_t discharger_vol_coef; static least_square_t discharger_cell_coef; static least_square_t discharger_capacity_coef; static shark_timer_t least_square_timer = {.handler = _least_square_timer_handler}; static int least_square_time = 0; static int least_square_started = 0; #define LEAST_SQUARE_STEP_TIME 1000 * 5 #endif void soc_init(void){ set_log_level(MOD_SOC, L_debug); current_sample_ts = shark_get_mseconds(); if (nv_restore_soc() != 0){ soc_warning("SOC: nv storage is not inited, use default value!!\n"); _soc.coulomb_min = 0; _soc.coulomb_max = DEFALUT_MAX_COULOMB; //30HA,这个值最总需要soh模块给 _soc.flags = 0; _soc.charger_coulomb = 0; _soc.pre_charger_coulomb = 0; _soc.dischrger_coulomb = 0; _soc.pre_discharger_coulomb = 0; _soc.total_coulomb = 0; } if ((_soc.flags & SOC_FLAG_CALIBRATED) == 0){ calibrate_soc_by_ocv(); nv_save_soc(); } soc_log(); } #if LEAST_SQUARE==1 static void start_least_square(int start){ if (start && !least_square_started) { least_square_init(&discharger_vol_coef, 10); least_square_init(&discharger_cell_coef, 10); least_square_init(&discharger_capacity_coef, 10); least_square_time = 0; least_square_started = 1; shark_timer_post(&least_square_timer, LEAST_SQUARE_STEP_TIME); }else if (!start && least_square_started){ least_square_time = 0; least_square_started = 0; shark_timer_cancel(&least_square_timer); } } static void _least_square_timer_handler(shark_timer_t *timer){ if (least_square_put(&discharger_vol_coef, least_square_time, bms_state_get()->pack_voltage/1000.0f) == 1) { soc_error("voltage: A = %f, B = %f, v: %f\n", discharger_vol_coef.coeff.Ka, discharger_vol_coef.coeff.Cb, get_y_by_x(&discharger_vol_coef, least_square_time)); int delta = get_x_by_y(&discharger_vol_coef, bms_health_pack_lower_voltage()/1000.0f) - get_x_by_y(&discharger_vol_coef, bms_state_get()->pack_voltage/1000.0f); soc_error("remain %d s to reach lower pack voltage\n", delta); } if (least_square_put(&discharger_cell_coef, least_square_time, bms_state_get()->cell_min_vol/1000.0f) == 1) { soc_error("cell: A = %f, B = %f, v: %f\n", discharger_cell_coef.coeff.Ka, discharger_cell_coef.coeff.Cb, get_y_by_x(&discharger_cell_coef, least_square_time)); int delta = get_x_by_y(&discharger_cell_coef, bms_health_cell_lower_voltage()/1000.0f) - get_x_by_y(&discharger_cell_coef, bms_state_get()->cell_min_vol/1000.0f); soc_error("remain %d s to reach lower cell voltage\n", delta); } if (least_square_put(&discharger_capacity_coef, least_square_time, _soc.coulomb_now/3600.0f) == 1) { soc_error("capacity: A = %f, B = %f, c: %f\n", discharger_capacity_coef.coeff.Ka, discharger_capacity_coef.coeff.Cb, get_y_by_x(&discharger_capacity_coef, least_square_time)); int delta = get_x_by_y(&discharger_capacity_coef, _soc.coulomb_min/3600.0f) - get_x_by_y(&discharger_capacity_coef, _soc.coulomb_now/3600.0f); soc_error("remain %d s to reach 0 min AH\n", delta); } least_square_time ++; shark_timer_post(&least_square_timer, LEAST_SQUARE_STEP_TIME); } #endif #define TOHA(x) (float)(x/3600.0f) void soc_log(void){ soc_debug("C flags 0x%x\n", _soc.flags); soc_debug("C now: %.4f\n", TOHA(_soc.coulomb_now)); soc_debug("C min: %.4f\n", TOHA(_soc.coulomb_min)); soc_debug("C max: %.4f\n", TOHA(_soc.coulomb_max)); soc_debug("C char: %.4f\n", TOHA(_soc.charger_coulomb)); soc_debug("C dischar: %.4f\n", TOHA(_soc.dischrger_coulomb)); soc_debug("C pre char: %.4f\n", TOHA(_soc.pre_discharger_coulomb)); soc_debug("C pre dischar: %.4f\n", TOHA(_soc.pre_charger_coulomb)); soc_debug("C tol: %.2f\n", _soc.total_coulomb); soc_debug("C energy: %f\n", _soc.energy); soc_debug("C delta time %f,%f\n", max_soc_delta_time, soc_delta_time); if (chargering){ soc_debug("C remain %d\n", charger_remain_time); } } //初始上电或者nv出问题后,通过开路电压对soc做一次初略校准 static void calibrate_soc_by_ocv(void){ uint16_t pack_vol = 0; for (int i = 0; i < CELLS_NUM; i++){ pack_vol += measure_value()->cell_vol[i]; } if (pack_vol < (2700 * CELLS_NUM)){ _soc.capacity = 0; }else if (pack_vol < (2950 * CELLS_NUM)){ _soc.capacity = 5; }else if (pack_vol < (3200 * CELLS_NUM)){ _soc.capacity = 15; }else if (pack_vol < (3400 * CELLS_NUM)){ _soc.capacity = 25; }else if (pack_vol < (3500 * CELLS_NUM)){ _soc.capacity = 85; }else if (pack_vol < (3550 * CELLS_NUM)){ _soc.capacity = 95; }else { _soc.capacity = 100; } _soc.coulomb_now = (_soc.coulomb_max - _soc.coulomb_min) * _soc.capacity / 100.0f + _soc.coulomb_min; soc_warning("SOC: calibrate_soc_by_ocv -> capacity = %d, pack_voltage = %d\n", _soc.capacity, pack_vol); } static __inline__ float _delta_time(void){ u32 delta = shark_get_mseconds() - current_sample_ts; current_sample_ts = shark_get_mseconds(); soc_delta_time = (float)delta / (1000.0f); if (soc_delta_time > max_soc_delta_time){ max_soc_delta_time = soc_delta_time; } return soc_delta_time; //秒 } static __inline__ int can_modify_min_cap(void){ if (shark_get_seconds() > force_full_ts){ if ((shark_get_seconds() - force_full_ts) > MAX_TIME_FULL_TO_EMPTY) { return 0; }else { return 1; } } return 0; } static void _force_capacity_full(void){ _soc.capacity = 100; force_full_ts = shark_get_seconds(); } static int _soc_update_by_ocv(uint8_t prev_charge_status){ static int ocv_full_count = 0; int changed = 0; if ((_soc.flags & SOC_FLAG_CALIBRATED) == 0){ return 0; } if (!chargering){ if (bms_health()->is_work_temp_normal) { if (_soc.capacity && (bms_health()->powerdown_lower_voltage || bms_health()->sigle_cell_lower_voltage || bms_health()->discharger_lower_voltage)) { if (can_modify_min_cap()){ _soc.coulomb_min = _soc.coulomb_now; //已经校准过了,而且电池在常温下进入powerdown,最小容量修正为当前容量 soc_warning("calicablite coulomb_min %f\n", _soc.coulomb_min); }else { _soc.coulomb_now = _soc.coulomb_min; } _soc.capacity = 0; return 1; } } } if (chargering || prev_charge_status) { if (bms_state_get()->ps_charger_mask && !bms_state_get()->ps_charger_in) { //ps100 上报无充电器,不做处理 ocv_full_count = 0; return changed; } if (bms_health()->sigle_cell_over_voltage) { //单电芯过压强制充满 _force_capacity_full(); ocv_full_count = 0; return 1; } if (chargering && (_soc.capacity != 100)) { if (bms_state_get()->pack_voltage >= (FULL_MAX_VOLTAGE_CHARGING) && (measure_value()->load_current <= FULL_MIN_CURRENT)){ if (ocv_full_count++ >= 100) { //连续100次(小电流采集30ms一次,就是3s时间)电压和电流满足条件,强制充满 _force_capacity_full(); ocv_full_count = 0; changed = 1; } }else { ocv_full_count = 0; } }else if (!chargering && prev_charge_status && (_soc.capacity != 100)){ if ((bms_state_get()->pack_voltage >= FULL_MAX_VOLTAGE) && (_soc.coulomb_now >= (_soc.coulomb_max * 0.995f))){//充电容量几乎接近最大容量 _force_capacity_full(); changed = 1; } } } return changed; } int soc_update_by_ocv(void){ return _soc_update_by_ocv(0); } static void soc_calibrate(uint8_t prev_charge_status){ static int cali_full_count = 0; if (!(_soc.flags & SOC_FLAG_CALIBRATED)){ if (chargering){//用ocv进行严格校准 if (_soc.capacity != 100){ if ((measure_value()->load_current <= FULL_MIN_CURRENT) && (bms_state_get()->pack_voltage >= FULL_MAX_VOLTAGE_CHARGING)){ cali_full_count ++; } if (cali_full_count == 10 || bms_health()->sigle_cell_over_voltage) { soc_debug("calibrate Capacity to 100, measure_value()->load_current %d\n", measure_value()->load_current); _force_capacity_full(); } } }else if (prev_charge_status){ if((_soc.capacity != 100) && ((bms_state_get()->pack_voltage >= FULL_MAX_VOLTAGE) || bms_health()->sigle_cell_over_voltage)){ soc_debug("calibrate Capacity to 100\n"); _force_capacity_full(); } } } } static void soc_update_charger_remain_time(void){ if (!chargering) { return; } float delta_c = _soc.coulomb_max - _soc.coulomb_now; float current = measure_value()->load_current / 1000.0f; //A uint32_t remain = delta_c / current / 60; //分钟 if (charger_remain_time == 0){ charger_remain_time = remain; }else if (remain < charger_remain_time){ charger_remain_time = remain; } if (_soc.capacity == 100) { charger_remain_time = 0; } } uint32_t soc_get_cycle(void){ return _soc.total_coulomb/MAX_HA/2; } uint32_t soc_get_charger_remain_time(void){ return charger_remain_time; } static void soc_update_by_current_and_time(float current_now, float delta_time, uint8_t prev_charge_status){ double current = current_now / 1000.0f; //A double delta_q = current * delta_time; uint8_t est_capaticy = _soc.capacity; int update_capticy = 0; double est_coulomb = _soc.coulomb_now + delta_q;//计算当前容量,充电加, 放电减 if (est_coulomb < 0){ est_coulomb = 0; }else if (est_coulomb > _soc.coulomb_max) { est_coulomb = _soc.coulomb_max; } est_capaticy = ((est_coulomb - _soc.coulomb_min)/(_soc.coulomb_max - _soc.coulomb_min) + 0.005f) * 100;//四舍五入 if (chargering){ delta_q = delta_q * _charger_coefficient; _soc.charger_coulomb += abs(delta_q); if ((est_capaticy < 100) && (est_capaticy >= _soc.capacity)){ //充电,容量不能等于100,需要靠电压和充电电流来矫正到100 update_capticy = 1; } }else { delta_q = delta_q * _discharger_coefficient; _soc.dischrger_coulomb += abs(delta_q); if ((est_capaticy > 0) && (est_capaticy <= _soc.capacity)) { //放电,容量不能等于0,需要靠欠压或者PowerDown 矫正到0 update_capticy = 1; } } if (update_capticy) { if (_soc.capacity != est_capaticy) { _soc.capacity = est_capaticy; }else { update_capticy = 0; } } _soc.coulomb_now = est_coulomb; //通过电压校准SOC,只能在电压范围的两端校准 update_capticy |= _soc_update_by_ocv(prev_charge_status); soc_calibrate(prev_charge_status); //如果没有校准过,充电过程中,电量100%后,设置校准标志位 if (chargering && (_soc.capacity == 100)){ _soc.coulomb_now = _soc.coulomb_max;//充满后,当前容量设置为最大容量 if ((_soc.flags & SOC_FLAG_CALIBRATED) == 0){ _soc.flags |= SOC_FLAG_CALIBRATED; update_capticy = 1; soc_warning("calibrate OK, charging coulomb: %f\n", _soc.charger_coulomb); }else { //如果校准过,单电芯过压,100%的容量,设置最大容量为当前容量 if (bms_health()->sigle_cell_over_voltage){ #if 0 /* 暂时去掉,最大容量不变化,只校准欠压后的可放电的最小容量 */ if ((_soc.coulomb_now >= DEFALUT_MIN_COULOMB) && (_soc.coulomb_now <= DEFALUT_MAX_COULOMB)) { _soc.coulomb_max = _soc.coulomb_now; soc_warning("signal cell over vol, cap full, reset coul max to coul now: %f\n", _soc.coulomb_max); } #endif } } } _soc.energy = bms_state_get()->pack_voltage/1000.f * (_soc.coulomb_now - _soc.coulomb_min); if (update_capticy) { nv_save_soc(); } } /*休眠bms功耗 + 电芯自放电 28天 3% (28天1AH)*/ void soc_update_for_deepsleep(float sleep_time){ soc_update_by_current_and_time(-(0.32f + 1000.0f/(24.f * 28.f)), sleep_time, 0); //休眠功耗310uA(300uA + 10uA固定消耗) } void soc_update(void){ uint8_t pre_chargering = chargering; if (!chargering && bms_state_get()->charging){ _soc.pre_charger_coulomb = _soc.charger_coulomb; _soc.charger_coulomb = 0;//clear charing _soc.total_coulomb += _soc.pre_charger_coulomb / 3600.0f; chargering = 1; #if LEAST_SQUARE==1 start_least_square(0); #endif soc_warning("changed to chargering, current = %d\n", measure_value()->load_current); }else if (chargering && !bms_state_get()->charging){ _soc.pre_discharger_coulomb = _soc.dischrger_coulomb; _soc.dischrger_coulomb = 0; //clear discharger _soc.total_coulomb += _soc.pre_discharger_coulomb / 3600.0f; chargering = 0; charger_remain_time = 0; soc_warning("changed to dischargering, current = %d\n", measure_value()->load_current); } #if LEAST_SQUARE==1 if(!chargering && abs(measure_value()->load_current) >= 5000){ start_least_square(1); } #endif soc_update_by_current_and_time(measure_value()->load_current, _delta_time(), pre_chargering); soc_update_charger_remain_time(); } soc_t *get_soc(void){ return &_soc; }