#include "bsp/gpio.h" #include "bsp/ml5238.h" #include "bsp/uart.h" #include "bsp/mcu_power_sleep.h" #include "app/sox/measure.h" #include "app/sox/measure_task.h" #include "libs/shark_task.h" #include "libs/logger.h" #include "app/nv_storage.h" #include "health.h" #include "soc.h" #include "state.h" #include "iostate.h" #define ALLOW_DEEP_SLEEP 1 #define SLEEP_IGNORE_UNHEALTH 1 #define ALLOW_POWER_DOWN 0 //disable power down for debug #define ALLOW_5238_BALANCE 1 static void _current_notify(void); static void _voltage_notify(void); static void _temperature_notify(void); static u32 _bms_main_task_handler(void); static void _balance_timer_handler(shark_timer_t *t); static bms_state_t _bms_state; static shark_task_t _bms_main_task = {.handler = _bms_main_task_handler}; static shark_timer_t _balance_timer = {.handler = _balance_timer_handler}; void bms_state_init(void){ set_log_level(MOD_STATE, L_debug); state_debug("BMS System Starting......\n"); _bms_state.cell_index_of_max_vol = 0xff; measure_task_init(_current_notify, _voltage_notify, _temperature_notify); io_state_init(); health_init(); soc_init(); shark_task_add(&_bms_main_task); } bms_state_t *bms_state_get(void){ return &_bms_state; } /* 放电mos和充电mos的开关要小心: 1. 大部分的情况下,尽量能做到同时开关,主要是用来保护被关闭那路mos的体二极管(不能过大电流) 2. 充电过压的情况下,必须要关闭充电mos,但是这个时候放电mos可能是打开的,这样的情况下, 需要检测放电电流,超过10A必须强制打开充电mos,防止烧充电mos的体二极管 3. 收到打开大电的指令后,必须两个mos都要打开,然后再经过2的判断 。。。。。 */ static void discharger_open(int open){ /* 打开大电前,先打开短路保护*/ if (open) { ml5238_short_current_detect(SHORT_CURRENT_MODE_100A_200A);//SP600:100A, SP700:200A }else { ml5238_short_current_detect(SHORT_CURRENT_MODE_DISABLE); } ml5238_enable_discharger_mosfet(open); } static void charger_open(int open) { ml5238_enable_charger_mosfet(open); } #define Health_Success 0 #define Health_Discharger_Failt 1 #define Health_charger_Fault 2 #define Health_aux_Fault 4 static s32 _process_unheath(void){ if (bms_health()->load_current_short) {//短路检测后,关闭充放电mos discharger_open(0); charger_open(0); //disable charger mosfet AUX_VOL_OPEN(0); _bms_state.charging = 0; return (Health_Discharger_Failt | Health_charger_Fault); } if (bms_health()->charger_over_current || bms_health()->charger_over_temp || bms_health()->charger_lower_temp){ charger_open(0); //disable charger mosfet _bms_state.charging = 0; return Health_charger_Fault; } if (bms_health()->discharger_over_temp || bms_health()->discharger_lower_temp || bms_health()->discharger_lower_voltage){ discharger_open(0); //disable charger mosfet return Health_Discharger_Failt; } if (io_state()->aux_lock_detect || bms_health()->small_current_short) { return Health_aux_Fault; } return Health_Success; } //处理PS100/310/320/360,充电底座,充电柜的指令或者bms自己发给自己的指令 static void _process_user_request(s32 health){ if (_bms_state.user_request & USER_REQUEST_PENDING){ if ((health & Health_charger_Fault) == 0){ charger_open(!!(_bms_state.user_request & USER_REQUEST_CHARGER)); } if ((health & Health_Discharger_Failt) == 0){ discharger_open(!!(_bms_state.user_request & USER_REQUEST_DISCHARGER)); } if ((health & Health_aux_Fault) == 0){ AUX_VOL_OPEN(!!(_bms_state.user_request & USER_REQUEST_SMALLCURRENT)); } _bms_state.user_request &= ~USER_REQUEST_PENDING;//clear user request pending } } static void _process_power_down(void){ #if (ALLOW_POWER_DOWN==1) if (bms_health()->powerdown_lower_voltage){ state_debug("BMS System PowerDown!!\n"); nv_save_soc(); ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 1); delay_us(2* 1000); shark_uart_flush(); if (!ml5238_charger_is_disconnect(AUX_VOL_IS_OPEN())){//have charger, do'nt power down bms_health()->powerdown_lower_voltage = 0; ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 0); return; } ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 0); AUX_VOL_OPEN(0); discharger_open(0); charger_open(0); /*需要等待B-和P-之间的电容放电掉后,才能设置5238 power down, 否则5238会触发充电器插入检测,导致重新开机,进入powerdown <->开机的无限循环*/ ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 1); delay_us(2* 1000); u64 wait_start = shark_get_mseconds(); while(!ml5238_charger_is_disconnect(AUX_VOL_IS_OPEN())){ shark_uart_flush(); if (shark_get_mseconds() - wait_start >= 2000){ bms_health()->powerdown_lower_voltage = 0; ml5238_enable_charger_detect(AUX_VOL_IS_OPEN(), 0); return; } } CS1180_PWR_ENABLE(0); DCDC_VOL_OPEN(0); ml5238_power_down(); } #endif } static u64 _sleep_time = 0; static void _process_deepsleep(s32 health){ #if (ALLOW_DEEP_SLEEP==1) #if (SLEEP_IGNORE_UNHEALTH==0) if (health != Health_Success){ return; } #endif if (ml5238_is_charging() || ml5238_is_discharging() || IS_CHARGER_IN()){ return; } if(io_state()->hall_detect){ return; } /*if (红外或者485通信没有超时){ return; }*/ if (io_state()->aux_lock_detect){ return; } if (shark_get_mseconds() < (_sleep_time + 10 * 1000)){ return; } nv_save_soc(); mcu_enter_deepsleep(); _sleep_time = shark_get_mseconds(); #endif } static void _process_iostate_changed(void){ if (!(io_state()->hall_detect)){ if (ml5238_is_discharging()){ discharger_open(0); } if (!AUX_VOL_IS_OPEN()){ AUX_VOL_OPEN(1); } } if (IS_CHARGER_IN()) { if (!ml5238_is_charging()){ charger_open(1); } } } static u32 _bms_main_task_handler(void){ s32 unhealth = _process_unheath(); _process_user_request(unhealth); _process_deepsleep(unhealth); _process_power_down(); _process_iostate_changed(); return 0; } static debounce_t _charging_detect = {.count = 10, .max_count = 20, .init_count = 10}; static void check_charging(){ if ((measure_value()->load_current >= MIN_START_CHARGER_CURRENT) && !_bms_state.charging) { debounce_inc(_charging_detect); if (debounce_reach_max(_charging_detect)){ _bms_state.charging = 1; debounce_reset(_charging_detect); } }else if ((measure_value()->load_current < MIN_START_CHARGER_CURRENT) && _bms_state.charging){ debounce_dec(_charging_detect); if (debounce_reach_zero(_charging_detect)){ _bms_state.charging = 0; debounce_reset(_charging_detect); } } } /* if discharger mos and charger mos, one is open but other is closed. we must judage the current: if current is large than 10A(-10A), we must open the closed mos to avoid the closed mos to be destroyed */ #define MIN_CURRENT_FOR_BOTH_MOS_OPEN (10 * 1000) static int _min_current_for_both_mos_count = 0; static void _check_mos_stat(void){ if (abs(measure_value()->load_current) >= MIN_CURRENT_FOR_BOTH_MOS_OPEN){ _min_current_for_both_mos_count ++; if (_min_current_for_both_mos_count == 2){ int dmos = ml5238_is_discharging(); int cmos = ml5238_is_charging(); if (dmos + cmos == 0){ state_error("current = %d, but all mos is closed\n", measure_value()->load_current); return; } if (dmos == 1 && cmos == 1){ return; } uint32_t request = USER_REQUEST_PENDING; if (!dmos) { request |= USER_REQUEST_DISCHARGER; }else { request |= USER_REQUEST_CHARGER; } _bms_state.user_request = request; } }else { _min_current_for_both_mos_count = 0; } } static void _current_notify(void){ check_current_state(); //check health of current check_charging(); _check_mos_stat(); soc_update(); //计算soc } /* 需要检查电芯的电压,如果发现有电芯电压过高,需要开启被动均衡 * 充电过程中考虑balance,主要是希望cell 电压扩散后,保证1. 单电芯不能过压, 2. 单电芯不能比平均电压过低,导致 * 木桶效应,目标是电压最高的那个cell,尽量压制,不让电压再升高,或者升高的尽量慢一些 */ static debounce_t _cell_balance = {.count = 10, .max_count = 20}; static void _balance_timer_handler(shark_timer_t *t){ ml5238_cell_start_balance(0); _bms_state.pack_balancing = 0; } static void check_cell_balance(uint8_t current_max_index){ if (!_bms_state.charging){ //not charging, need not do balance if (_bms_state.pack_balancing){ _bms_state.pack_balancing = 0; _cell_balance.count = 10; ml5238_cell_start_balance(0); } return; } if (!_bms_state.pack_balancing && _bms_state.cell_min_vol < CELL_FUSION_VOLTAGE){ return; } if (_bms_state.cell_max_vol - _bms_state.cell_min_vol >= MAX_DIFF_BETWEEN_MIN_MAX_CELL){ debounce_inc(_cell_balance); }else { debounce_dec(_cell_balance); } if (!_bms_state.pack_balancing && debounce_reach_max(_cell_balance)){ _bms_state.pack_balancing = 1; }else if (_bms_state.pack_balancing && debounce_reach_zero(_cell_balance)){ _bms_state.pack_balancing = 0; ml5238_cell_start_balance(0); } if (_bms_state.pack_balancing && (current_max_index != _bms_state.cell_index_of_max_vol)){ ml5238_cell_start_balance(BIT(current_max_index)); shark_timer_post(&_balance_timer, 60 * 1000); //stop balance after 1 minute } _bms_state.cell_index_of_max_vol = current_max_index; } static uint8_t calc_cell_voltage(void){ uint16_t voltage = 0; uint16_t max_cell = 0; uint16_t min_cell = 0xf000; uint8_t max_index = 0; for (int i = 0; i < CELLS_NUM; i++){ voltage += measure_value()->cell_vol[i]; if (max_cell > measure_value()->cell_vol[i]){ max_cell = measure_value()->cell_vol[i]; max_index = i; } if (min_cell < measure_value()->cell_vol[i]){ min_cell = measure_value()->cell_vol[i]; } } _bms_state.pack_voltage = voltage; _bms_state.cell_max_vol = max_cell; _bms_state.cell_min_vol = min_cell; return max_index; } static void _voltage_notify(void){ uint8_t max_index = calc_cell_voltage(); check_voltage_state(); //check health of cell voltage #if (ALLOW_5238_BALANCE==1) check_cell_balance(max_index); #endif } static void _temperature_notify(void){ check_temp_state(); //check health of cell/pcb temperature }