#include "health.h" #include "bsp/ml5238.h" #include "state.h" #include "iostate.h" #include "measure_task.h" #define MAX_CURRENT_FOR_CHARGER (20*1000) //最大充电电流20A #define MIN_VOLTAGE_FOR_DISCHARGER (34 * 1000) //允许能放电的最小电压 #define MIN_VOLTAGE_FOR_RECOVERY_DISCHARGER (40 * 1000) //恢复放电的最小电压 #define MIN_VOLTAGE_FOR_POWER_DOWN (32 * 1000) #define SIGLE_CELL_LOWER_DISCHARGER_VOLTAGE (1820) //最小允许的电芯放电电压 1.8v, 考虑到采样的误差取 1.82 #define SIGLE_CELL_MAX_CHARGER_VOLTAGE (3880)//最大允许充电电压,3.9v,考虑到采样的误差取 3.88 static int8_t charger_normal_low_temp[PACK_TEMPS_NUM] = {0,0,0,0}; //正常的充电最低温度 static int8_t charger_normal_high_temp[PACK_TEMPS_NUM] = {50,50,50,55}; //正常的充电最高温度 static int8_t charger_lower_low_temp[PACK_TEMPS_NUM] = {-5,-5,-5,0}; //需要停止充电的最低温度 static int8_t charger_higher_high_temp[PACK_TEMPS_NUM] = {55,55,55,60}; //需要停止充电的最高温度 static int8_t discharger_normal_low_temp[PACK_TEMPS_NUM] = {-10,-10,-10,-5};//正常的放电最低温度 static int8_t discharger_normal_high_temp[PACK_TEMPS_NUM] = {50,50,50,55};//正常的放电最高温度 static int8_t discharger_lower_low_temp[PACK_TEMPS_NUM] = {-15,-15,-15,-10}; //需要停止放电的最低温度 static int8_t discharger_higher_high_temp[PACK_TEMPS_NUM] = {55,55,55,60};//需要停止放电的最高温度 /* health 模块,只检测状态,不做任何控制,如果有异常情况,控制中心会统一处理 */ static void check_ml5238_state(int event); static void init_detect_timer(void); static void load_delect_handler(shark_timer_t *timer); static void charger_detect_handler(shark_timer_t *timer); static bms_health_t _health; static debounce_timer_t _load_detect_timer; static debounce_timer_t _charger_detect_timer; void health_init(void){ /* 5238如果有异常情况,比如短路,负载移除,通过这个handler上报 */ ml5238_register_notify_handler(check_ml5238_state); init_detect_timer(); } bms_health_t *bms_health(){ return &_health; } static void init_detect_timer(void){ _load_detect_timer._timer.handler = load_delect_handler; _load_detect_timer.max_count = 100; _load_detect_timer.interval = 10; _charger_detect_timer._timer.handler = charger_detect_handler; _charger_detect_timer.max_count = 100; _charger_detect_timer.interval = 10; } static void load_delect_handler(shark_timer_t *timer){ if (ml5238_is_load_disconnect()){ _load_detect_timer.count ++; }else { _load_detect_timer.count = 0; } if (_load_detect_timer.count >= _load_detect_timer.max_count) { _health.load_current_short = 0; //负载移除,clear load current short ml5238_enable_load_detect(0); }else { shark_timer_post(&_load_detect_timer._timer, _load_detect_timer.interval); } } static void charger_detect_handler(shark_timer_t *timer){ if (!io_state()->charger_detect) { _charger_detect_timer.count ++; }else { _charger_detect_timer.count = 0; } if (_charger_detect_timer.count >= _charger_detect_timer.max_count){ _health.charger_over_current = 0; }else { shark_timer_post(&_charger_detect_timer._timer, _charger_detect_timer.interval); } } static void check_ml5238_state(int event){ if (event == ML5238_Event_Charger_Over_Current){ shark_timer_post(&_charger_detect_timer._timer, _charger_detect_timer.interval); }else if (event == ML5238_Event_Short_Current) { //ml5238触发短路保护,充放电mos全部关闭 _health.load_current_short = 1; ml5238_enable_load_detect(1); //打开负载检测 shark_timer_post(&_load_detect_timer._timer, _load_detect_timer.interval); }else if (event == ML5238_Event_Load_Disconnect) { shark_timer_post(&_load_detect_timer._timer, _load_detect_timer.interval); } } /* 检测电流情况,看是否过流等 */ static debounce_t _charger_over_current = { .count = 0, .max_count = 10 }; void check_current_state(void){ //判断是否过流充电,放电过流通过5238来检测 if (bms_state_get()->charging && !_health.charger_over_current) { float current = measure_value()->load_current; if (current > MAX_CURRENT_FOR_CHARGER) { _charger_over_current.count ++; }else { _charger_over_current.count = 0; } if (_charger_over_current.count >= _charger_over_current.max_count){ _health.charger_over_current = 1; _charger_over_current.count = 0; shark_timer_post(&_charger_detect_timer._timer, _charger_detect_timer.interval); } } } /* 检测pack电压,cell电压,pack电压过低触发powerdown*/ static debounce_t _discharger_lower_voltage = {.count = 0, .max_count = 10}; static debounce_t _discharger_low_normal_voltage = {.count = 0, .max_count = 10}; static debounce_t _power_down_voltage = {.count = 0, .max_count = 10}; static debounce_t _sigle_cell_discharger_lower_vol = {.count = 5, .max_count = 10}; static debounce_t _sigle_cell_charger_max_vol = {.count = 15, .max_count = 30}; void check_voltage_state(void) { if (bms_state_get()->charging){ if (bms_state_get()->cell_max_vol>= SIGLE_CELL_MAX_CHARGER_VOLTAGE){ debounce_inc(_sigle_cell_charger_max_vol); }else { debounce_dec(_sigle_cell_charger_max_vol); } if (debounce_reach_max(_sigle_cell_charger_max_vol)){ _health.sigle_cell_over_voltage = 1; }else if (debounce_reach_zero(_sigle_cell_charger_max_vol)){ _health.sigle_cell_over_voltage = 0; } }else if (bms_state_get()->discharging){ if (bms_state_get()->cell_min_vol <= SIGLE_CELL_LOWER_DISCHARGER_VOLTAGE){ debounce_inc(_sigle_cell_discharger_lower_vol); }else { debounce_dec(_sigle_cell_discharger_lower_vol); } if (debounce_reach_max(_sigle_cell_discharger_lower_vol)){ _health.sigle_cell_lower_voltage = 1; }else if (debounce_reach_zero(_sigle_cell_discharger_lower_vol)){ _health.sigle_cell_lower_voltage = 0; } } if (!_health.discharger_lower_voltage){ //check for low pack voltage for close discharger if (bms_state_get()->pack_voltage <= MIN_VOLTAGE_FOR_DISCHARGER){ debounce_inc(_discharger_lower_voltage); }else { debounce_reset(_discharger_lower_voltage); } if (debounce_reach_max(_discharger_lower_voltage)){ _health.discharger_lower_voltage = 1; debounce_reset(_discharger_lower_voltage); } }else { //check for discharger recovery if (bms_state_get()->pack_voltage >= MIN_VOLTAGE_FOR_RECOVERY_DISCHARGER){ debounce_inc(_discharger_low_normal_voltage); }else { debounce_reset(_discharger_low_normal_voltage); } if (debounce_reach_max(_discharger_low_normal_voltage)){ _health.discharger_lower_voltage = 0; debounce_reset(_discharger_low_normal_voltage); } } /* check for power down */ if (!io_state()->charger_detect && !bms_state_get()->charging && !_health.powerdown_lower_voltage){ if (bms_state_get()->pack_voltage >= MIN_VOLTAGE_FOR_POWER_DOWN){ debounce_inc(_power_down_voltage); }else { debounce_reset(_power_down_voltage); } if (debounce_reach_max(_power_down_voltage)){ /* * no need to clear powerdown(bms is shutdown), when charger insert, * system will power on with powerdown_lower_voltage cleared */ _health.powerdown_lower_voltage = 1; debounce_reset(_power_down_voltage); } } } /* 检测温度情况,看是否过高温,或者过低温 */ static debounce_t _charger_over_temp = {.count = 0, .max_count = 10}; static debounce_t _charger_lower_temp = {.count = 0, .max_count = 10}; static debounce_t _charger_normal_temp = {.count = 0, .max_count = 10}; static debounce_t _discharger_over_temp = {.count = 0, .max_count = 10}; static debounce_t _discharger_lower_temp = {.count = 0, .max_count = 10}; static debounce_t _discharger_normal_temp = {.count = 0, .max_count = 10}; static int _is_over_temp(int8_t *temps){ for (int i = 0; i < PACK_TEMPS_NUM; i++){ if (measure_value()->pack_temp[i] >= temps[i]){ return 1; } } return 0; } static int _is_low_temp(int8_t *temps){ for (int i = 0; i < PACK_TEMPS_NUM; i++){ if (measure_value()->pack_temp[i] <= temps[i]){ return 1; } } return 0; } void check_temp_state(void){ if (bms_state_get()->charging){ if (!_health.charger_over_temp){ if (_is_over_temp(charger_higher_high_temp)) {//超过允许的最高温度 debounce_inc(_charger_over_temp); }else { debounce_reset(_charger_over_temp); } if (debounce_reach_max(_charger_over_temp)){ _health.charger_over_temp = 1; debounce_reset(_charger_over_temp); } } if (!_health.charger_lower_temp){ if (_is_low_temp(charger_lower_low_temp)) {//低于允许的最低温度 debounce_inc(_charger_lower_temp); }else { debounce_reset(_charger_lower_temp); } if (debounce_reach_max(_charger_lower_temp)) { _health.charger_lower_temp = 1; debounce_reset(_charger_lower_temp); } } if (_health.charger_over_temp || _health.charger_lower_temp) { if (!_is_over_temp(charger_normal_high_temp) && !_is_low_temp(charger_normal_low_temp)){ debounce_inc(_charger_normal_temp); }else { debounce_reset(_charger_normal_temp); } if (debounce_reach_max(_charger_normal_temp)){ _health.charger_over_temp = 0; _health.charger_lower_temp = 0; debounce_reset(_charger_normal_temp); } } }else { if (!_health.discharger_over_temp){ if (_is_over_temp(discharger_higher_high_temp)) {//超过允许的最高温度 debounce_inc(_discharger_over_temp); }else { debounce_reset(_discharger_over_temp); } if (debounce_reach_max(_discharger_over_temp)){ _health.discharger_over_temp = 1; debounce_reset(_discharger_over_temp); } } if (!_health.discharger_lower_temp){ if (_is_over_temp(discharger_lower_low_temp)) {//超过允许的最高温度 debounce_inc(_discharger_lower_temp); }else { debounce_reset(_discharger_lower_temp); } if (debounce_reach_max(_discharger_lower_temp)) { _health.discharger_lower_temp = 1; debounce_reset(_discharger_lower_temp); } } if (_health.discharger_over_temp || _health.discharger_lower_temp) { if (!_is_over_temp(discharger_normal_high_temp) && !_is_low_temp(discharger_normal_low_temp)){ debounce_inc(_discharger_normal_temp); }else { debounce_reset(_discharger_normal_temp); } if (debounce_reach_max(_discharger_normal_temp)){ _health.charger_over_temp = 0; _health.charger_lower_temp = 0; debounce_reset(_discharger_normal_temp); } } } }