#include "bsp/gpio.h" #include "bsp/ml5238.h" #include "libs/logger.h" #include "state.h" #include "iostate.h" #include "measure.h" #include "measure_task.h" #include "health.h" #define MAX_CURRENT_FOR_CHARGER (20*1000) //最大充电电流20A #define MIN_VOLTAGE_FOR_DISCHARGER (2.2f * CELLS_NUM * 1000) //允许能放电的最小电压 #define MIN_VOLTAGE_FOR_RECOVERY_DISCHARGER (2.3f * CELLS_NUM * 1000) //恢复放电的最小电压 #define MIN_VOLTAGE_FOR_POWER_DOWN (2.1f * CELLS_NUM* 1000) #define SIGLE_CELL_LOWER_DISCHARGER_VOLTAGE (1820) //最小允许的电芯放电电压 1.8v, 考虑到采样的误差取 1.82 #define SIGLE_CELL_MAX_CHARGER_VOLTAGE (3800)//最大允许充电电压,3.9v,考虑到采样的误差取 3.88 static int8_t charger_normal_low_temp[PACK_TEMPS_NUM] = {0,0,0,0}; //正常的充电最低温度 static int8_t charger_normal_high_temp[PACK_TEMPS_NUM] = {50,50,50,55}; //正常的充电最高温度 static int8_t charger_lower_low_temp[PACK_TEMPS_NUM] = {-5,-5,-5,0}; //需要停止充电的最低温度 static int8_t charger_higher_high_temp[PACK_TEMPS_NUM] = {55,55,55,60}; //需要停止充电的最高温度 static int8_t discharger_normal_low_temp[PACK_TEMPS_NUM] = {-10,-10,-10,-5};//正常的放电最低温度 static int8_t discharger_normal_high_temp[PACK_TEMPS_NUM] = {50,50,50,55};//正常的放电最高温度 static int8_t discharger_lower_low_temp[PACK_TEMPS_NUM] = {-15,-15,-15,-10}; //需要停止放电的最低温度 static int8_t discharger_higher_high_temp[PACK_TEMPS_NUM] = {55,55,55,60};//需要停止放电的最高温度 /*定义低温和正常温度下的电池保护参数, [0]低温参数, [1]常温参数 */ /*能提供大电的最小电压*/ static float min_discharger_vol[] = {(2100 * CELLS_NUM), (2300 * CELLS_NUM)};//允许能放电的最小电压 static float min_discharger_recovery_vol[] = {(2200 * CELLS_NUM), (2400 * CELLS_NUM)};//恢复放电的最小电压 static float min_discharger_cell_vol[] = {2100, 2300};//允许能放电的最小电芯电压 static float min_discharger_cell_recovery_vol[] = {2200, 2400};//恢复放电的最小电芯电压 /*能提供动力的最小电压*/ static float min_discharger_power_vol[] = {(2100 * CELLS_NUM), (2300 * CELLS_NUM)}; //允许能提供动力的最小电压 static float min_discharger_power_recovery_vol[] = {(2100 * CELLS_NUM), (2300 * CELLS_NUM)}; //恢复能提供动力的最小电压 static float min_discharger_power_cell_vol[] = {2100, 2300}; //允许能提供动力的最小电芯电压 static float min_discharger_power_recovery_cell_vol[] = {2100, 2300}; //恢复能提供动力的最小电芯电压 /*电池PowerDown的最小电压 */ static float min_discharger_pdown_vol[] = {(2000 * CELLS_NUM), (2400 * CELLS_NUM)}; //power down的最小电压 static float min_discharger_pdown_cell_vol[] = {1900, 2200}; //power down的最小电芯电压 /* health 模块,只检测状态,不做任何控制,如果有异常情况,控制中心会统一处理 */ static void check_ml5238_state(int event); static void init_detect_timer(void); static void load_delect_handler(shark_timer_t *timer); static void charger_detect_handler(shark_timer_t *timer); static void _aux_lock_timer_handler(shark_timer_t *t); static void _aux_unlock_timer_handler(shark_timer_t *t); static bms_health_t _health; static debounce_timer_t _load_detect_timer; static debounce_timer_t _charger_detect_timer; void health_init(void){ /* 5238如果有异常情况,比如短路,负载移除,通过这个handler上报 */ ml5238_register_notify_handler(check_ml5238_state); init_detect_timer(); set_log_level(MOD_HEALTH, L_debug); for (int i = 0; i < CELLS_NUM; i++){ _health.internal_resistance[i] = 5;//毫欧,暂时用一个固定数据,后期需要计算R0=(U2-U1)/(I1-I2) - R1(R1为电路上的等效电阻+采样电阻) } _health.is_work_temp_lower = 1; } bms_health_t *bms_health(){ return &_health; } static void init_detect_timer(void){ _load_detect_timer._timer.handler = load_delect_handler; _load_detect_timer.max_count = 100; _load_detect_timer.interval = 10; _charger_detect_timer._timer.handler = charger_detect_handler; _charger_detect_timer.max_count = 100; _charger_detect_timer.interval = 10; } static void load_delect_handler(shark_timer_t *timer){ if (ml5238_is_load_disconnect()){ _load_detect_timer.count ++; }else { _load_detect_timer.count = 0; } if (_load_detect_timer.count >= _load_detect_timer.max_count) { _health.load_current_short = 0; //负载移除,clear load current short ml5238_enable_load_detect(0); health_debug("load disconnect\n"); }else { shark_timer_post(&_load_detect_timer._timer, _load_detect_timer.interval); } } static void charger_detect_handler(shark_timer_t *timer){ if (!io_state()->charger_detect) { _charger_detect_timer.count ++; }else { _charger_detect_timer.count = 0; } if (_charger_detect_timer.count >= _charger_detect_timer.max_count){ _health.charger_over_current = 0; }else { shark_timer_post(&_charger_detect_timer._timer, _charger_detect_timer.interval); } } static void check_ml5238_state(int event){ health_warning("ml5238 event=0x%x\n", event); if (event == ML5238_Event_Charger_Over_Current){ shark_timer_post(&_charger_detect_timer._timer, _charger_detect_timer.interval); }else if (event == ML5238_Event_Short_Current) { //ml5238触发短路保护,充放电mos全部关闭 _health.load_current_short = 1; ml5238_enable_load_detect(1); //打开负载检测 shark_timer_post(&_load_detect_timer._timer, _load_detect_timer.interval); }else if (event == ML5238_Event_Load_Disconnect) { shark_timer_post(&_load_detect_timer._timer, _load_detect_timer.interval); } } static void debug_health(void){ uint32_t *value = (uint32_t *)&_health; if (*value != 0){ //health_error("health value = 0x%x\n", *value); } } /* 检测电流情况,看是否过流等 */ static debounce_t _charger_over_current = { .count = 0, .max_count = 10 }; void check_current_state(void){ //判断是否过流充电,放电过流通过5238来检测 if (bms_state_get()->charging && !_health.charger_over_current) { float current = measure_value()->load_current; if (current > MAX_CURRENT_FOR_CHARGER) { _charger_over_current.count ++; }else { _charger_over_current.count = 0; } if (_charger_over_current.count >= _charger_over_current.max_count){ _health.charger_over_current = 1; _charger_over_current.count = 0; shark_timer_post(&_charger_detect_timer._timer, _charger_detect_timer.interval); } } debug_health(); } /* 检测pack电压,cell电压,pack电压过低触发powerdown*/ static debounce_t _discharger_lower_voltage = {.count = 0, .max_count = 20, .init_count = 10}; static debounce_t _power_down_voltage = {.count = 0, .max_count = 10, .init_count = 0}; static debounce_t _sigle_cell_discharger_lower_vol = {.count = 0, .max_count = 10, .init_count = 5}; static debounce_t _sigle_cell_charger_max_vol = {.count = 0, .max_count = 30, .init_count = 15}; static debounce_t _shut_discharger_lower_voltage = {.count = 0, .max_count = 20,}; static debounce_t _shut_discharger_cell_lower_voltage = {.count = 0, .max_count = 20,}; static int judge_debounce(int input, debounce_t *d){ if (input) { d->count ++; if (d->count >= d->max_count){ d->count = 0; return 1; } return 0; }else { d->count = d->init_count; return 0; } } static int _can_powerdown(void){ if (io_state()->charger_detect || bms_state_get()->charging){ return 0; } if ((bms_state_get()->pack_voltage <= min_discharger_pdown_vol[_health.is_work_temp_lower] || bms_state_get()->cell_min_vol <= min_discharger_pdown_cell_vol[_health.is_work_temp_lower])){ return 1; } return 0; } void check_voltage_state(void) { if (bms_state_get()->charging){ //check sigle cell's voltage for charger if ((bms_state_get()->cell_max_vol>= SIGLE_CELL_MAX_CHARGER_VOLTAGE)){ if (judge_debounce(!_health.sigle_cell_over_voltage, &_sigle_cell_charger_max_vol)){ _health.sigle_cell_over_voltage = 1; } }else if ((bms_state_get()->cell_max_vol < SIGLE_CELL_MAX_CHARGER_VOLTAGE)){ if (judge_debounce(_health.sigle_cell_over_voltage, &_sigle_cell_charger_max_vol)){ _health.sigle_cell_over_voltage = 0; } } }else{ //check sigle cell's voltage for discharger if ((bms_state_get()->cell_min_vol <= min_discharger_cell_vol[_health.is_work_temp_lower])){ if (judge_debounce(!_health.sigle_cell_lower_voltage, &_sigle_cell_discharger_lower_vol)){ _health.sigle_cell_lower_voltage = 1; } }else if ((bms_state_get()->cell_min_vol >= min_discharger_cell_recovery_vol[_health.is_work_temp_lower])){ if (judge_debounce(_health.sigle_cell_lower_voltage, &_sigle_cell_discharger_lower_vol)){ _health.sigle_cell_lower_voltage = 0; } } //check sigle pack's voltage for discharger if (bms_state_get()->pack_voltage <= min_discharger_vol[_health.is_work_temp_lower]){ if (judge_debounce(!_health.discharger_lower_voltage, &_discharger_lower_voltage)){ _health.discharger_lower_voltage = 1; } }else if (bms_state_get()->pack_voltage >= min_discharger_recovery_vol[_health.is_work_temp_lower]){ if (judge_debounce(_health.discharger_lower_voltage, &_discharger_lower_voltage)){ _health.discharger_lower_voltage = 0; } } //check for shutdown power if ((bms_state_get()->cell_min_vol <= min_discharger_power_cell_vol[_health.is_work_temp_lower])){ if (judge_debounce(!_health.discharger_cell_shutpower_voltage, &_shut_discharger_cell_lower_voltage)){ _health.discharger_cell_shutpower_voltage = 1; } }else if ((bms_state_get()->cell_min_vol >= min_discharger_power_recovery_cell_vol[_health.is_work_temp_lower])){ if (judge_debounce(_health.discharger_cell_shutpower_voltage, &_shut_discharger_cell_lower_voltage)){ _health.discharger_cell_shutpower_voltage = 0; } } if ((bms_state_get()->cell_min_vol <= min_discharger_power_vol[_health.is_work_temp_lower])){ if (judge_debounce(!_health.discharger_cell_shutpower_voltage, &_shut_discharger_lower_voltage)){ _health.discharger_shutpower_voltage = 1; } }else if ((bms_state_get()->cell_min_vol >= min_discharger_power_recovery_vol[_health.is_work_temp_lower])){ if (judge_debounce(_health.discharger_cell_shutpower_voltage, &_shut_discharger_lower_voltage)){ _health.discharger_shutpower_voltage = 0; } } } /* check for power down */ if (_can_powerdown()){ if (judge_debounce(!_health.powerdown_lower_voltage, &_power_down_voltage)) { /* * no need to clear powerdown(bms is shutdown), when charger insert, * system will power on with powerdown_lower_voltage cleared */ _health.powerdown_lower_voltage = 1; } } debug_health(); } /* 检测温度情况,看是否过高温,或者过低温 */ static debounce_t _charger_over_temp = {.count = 0, .max_count = 10, .init_count = 0}; static debounce_t _charger_lower_temp = {.count = 0, .max_count = 10, .init_count = 0}; static debounce_t _charger_normal_temp = {.count = 0, .max_count = 10, .init_count = 0}; static debounce_t _discharger_over_temp = {.count = 0, .max_count = 10, .init_count = 0}; static debounce_t _discharger_lower_temp = {.count = 0, .max_count = 10, .init_count = 0}; static debounce_t _discharger_normal_temp = {.count = 0, .max_count = 10, .init_count = 0}; static int _is_over_temp(int8_t *temps){ for (int i = 0; i < PACK_TEMPS_NUM; i++){ if (measure_value()->pack_temp[i] >= temps[i]){ return 1; } } return 0; } static int _is_low_temp(int8_t *temps){ for (int i = 0; i < PACK_TEMPS_NUM; i++){ if (measure_value()->pack_temp[i] <= temps[i]){ return 1; } } return 0; } static uint8_t small_power_detect_count = 0; static shark_timer_t _aux_lock_timer = {.handler = _aux_lock_timer_handler}; static shark_timer_t _aux_unlock_timer = {.handler = _aux_unlock_timer_handler}; static void _aux_lock_timer_handler(shark_timer_t *t){ AUX_VOL_OPEN(1); shark_timer_post( &_aux_unlock_timer, 200); health_debug("open aux[re-enable], %lld\n", shark_get_mseconds()); if (++small_power_detect_count >= 10){ delay_us(1000); //端口电压小于阈值,判断为小电流短路 if (get_small_current_voltage() < SMALL_CURRENT_MIN_VOLTAGE){//real short bms_health()->small_current_short = 1; AUX_VOL_OPEN(0); small_power_detect_count = 0; shark_timer_post( &_aux_lock_timer, 30 * 1000); //30s后再次尝试打开 shark_timer_cancel(&_aux_unlock_timer); health_debug("set aux short current, and retry after 30s\n"); } } } static void _aux_unlock_timer_handler(shark_timer_t *t){ if (!io_state()->aux_lock_detect){ health_debug("unlock aux detect\n"); small_power_detect_count = 0; bms_health()->small_current_short = 0; AUX_VOL_OPEN(1); } } void health_process_aux_lock(void){ if (io_state()->aux_lock_detect) { if (AUX_VOL_IS_OPEN()){ AUX_VOL_OPEN(0); health_debug("close aux[locked], %lld\n", shark_get_mseconds()); shark_timer_post( &_aux_lock_timer, 1); shark_timer_cancel(&_aux_unlock_timer); } }else { if (AUX_VOL_IS_OPEN()) { shark_timer_post( &_aux_unlock_timer, 500); shark_timer_cancel(&_aux_lock_timer); } } } void check_temp_state(void){ if (bms_state_get()->charging){ if (!_health.charger_over_temp){ if (_is_over_temp(charger_higher_high_temp)) {//超过允许的最高温度 debounce_inc(_charger_over_temp); }else { debounce_reset(_charger_over_temp); } if (debounce_reach_max(_charger_over_temp)){ _health.charger_over_temp = 1; debounce_reset(_charger_over_temp); } } if (!_health.charger_lower_temp){ if (_is_low_temp(charger_lower_low_temp)) {//低于允许的最低温度 debounce_inc(_charger_lower_temp); }else { debounce_reset(_charger_lower_temp); } if (debounce_reach_max(_charger_lower_temp)) { _health.charger_lower_temp = 1; debounce_reset(_charger_lower_temp); } } if (_health.charger_over_temp || _health.charger_lower_temp) { if (!_is_over_temp(charger_normal_high_temp) && !_is_low_temp(charger_normal_low_temp)){ debounce_inc(_charger_normal_temp); }else { debounce_reset(_charger_normal_temp); } if (debounce_reach_max(_charger_normal_temp)){ _health.charger_over_temp = 0; _health.charger_lower_temp = 0; debounce_reset(_charger_normal_temp); } } }else { if (!_health.discharger_over_temp){ if (_is_over_temp(discharger_higher_high_temp)) {//超过允许的最高温度 debounce_inc(_discharger_over_temp); }else { debounce_reset(_discharger_over_temp); } if (debounce_reach_max(_discharger_over_temp)){ _health.discharger_over_temp = 1; debounce_reset(_discharger_over_temp); } } if (!_health.discharger_lower_temp){ if (_is_low_temp(discharger_lower_low_temp)) {//低于允许的最低温度 debounce_inc(_discharger_lower_temp); }else { debounce_reset(_discharger_lower_temp); } if (debounce_reach_max(_discharger_lower_temp)) { _health.discharger_lower_temp = 1; debounce_reset(_discharger_lower_temp); } } if (_health.discharger_over_temp || _health.discharger_lower_temp) { if (!_is_over_temp(discharger_normal_high_temp) && !_is_low_temp(discharger_normal_low_temp)){ debounce_inc(_discharger_normal_temp); }else { debounce_reset(_discharger_normal_temp); } if (debounce_reach_max(_discharger_normal_temp)){ _health.charger_over_temp = 0; _health.charger_lower_temp = 0; debounce_reset(_discharger_normal_temp); } } } debug_health(); }