MC100/Applications/foc/hall_sensor.c

#include <string.h>
#include "bsp/bsp.h"
#include "bsp/mc_hall_gpio.h"
#include "os/co_task.h"
#include "os/timer.h"
#include "libs/utils.h"
#include "math/fast_math.h"
#include "hall_sensor.h"
#include "foc/foc_api.h"
#include "app/nv_storage.h"
#include "bsp/timer_count32.h"

#define HALL_READ_TIMES 3
static void _hall_timeout_handler(timer_t *timer);

/* 
* 测量HALL_PLACE_OFFSET通用方式就是ST推荐的通过外力带动电机，
* 测量电机U相反电动势和hall 1的上升沿之间的差值
* 这里使用的是先通过hall_sensor_calibrate测量hall1，2，3，4，5，6
* 对应的角度(偏差比较大),然后启动电机，让HALL_PLACE_OFFSET
* 从0开始增加，每增加1度观察电机电流(看直流电源),
* 找到一个电机平稳转动并且电流最小的角度作为HALL_PLACE_OFFSET
*/
#define HALL_PLACE_OFFSET 210.0f
/* 
100
101
001
011
010
110
4,5,1,3,2,6,4
*/
//static u16 _hall_table[] = {0xFFFF, 292/*1*/, 54/*2*/, 1/*3*/, 180/*4*/, 229/*5*/, 115/*6*/, 0xFFFF};
static u16 _hall_table[] = {0xFFFF, 121/*1*/, 240/*2*/, 190/*3*/, 13/*4*/, 58/*5*/, 306/*6*/, 0xFFFF};
static hall_t _hall;
static hall_sample_t h_samples;
static timer_t _hall_detect_timer = TIMER_INIT(_hall_detect_timer, _hall_timeout_handler);
measure_time_t g_meas_hall = {.exec_max_time = 1,};

#define read_hall(h,t) {h = get_hall_stat(HALL_READ_TIMES); t = _hall_table[h];}
#define us_2_s(tick) ((float)tick / 1000000.0f)

static float __inline _delta_seconds(u32 prev) {
	return (float)timer_count32_delta_us(prev, NULL)/1000000.0f;
}

static void _hall_put_sample(float angle, u32 ticks) {
	hall_sample_t *s = &h_samples;
	s->index += 1;
	if (s->index >= SAMPLE_MAX_COUNT) {
		s->full = true;
		s->index = 0;
	}
	s->angle[s->index] = angle;
	s->ticks[s->index] = ticks;
}

static float __inline _hall_avg_speed(void){
	hall_sample_t *s = &h_samples;
	float t_angle = 0.0f;
	u32   t_ticks = 0;
	for (int i = 0; i < SAMPLE_MAX_COUNT; i++) {
		t_angle += s->angle[i];
		t_ticks += s->ticks[i];
	}
	if (t_ticks == 0.0f) {
		return 0.0f;
	}
	return (t_angle / us_2_s(t_ticks));
}

void hall_sensor_init(void) {
	mc_hall_init();
	memset(&_hall, 0, sizeof(_hall));
	read_hall(_hall.state, _hall.theta);
	_hall.phase_offset = HALL_PLACE_OFFSET;//mc_config_get()->hall_offset;
}

void _hall_timeout_handler(timer_t *timer){

	_hall.angle_speed = _hall.angle_speed_avg = 0;
	_hall.rpm = _hall.rpm_avg = 0;
	h_samples.index = 0;
}

u16 *hall_phase_angle(void) {
	return _hall_table;
}

float hall_sensor_get_theta(void){
	if (_hall.is_override_theta) {
		return _hall.override_theta;
	}
	if (!_hall.working) {
		read_hall(_hall.state, _hall.theta);
		return _hall.theta;
	}
	_hall.est_theta = _delta_seconds(_hall.ticks) * _hall.angle_speed + _hall.theta;
	float est_delta = _hall.est_theta - _hall.theta;
	if (est_delta > PHASE_60_DEGREE) {
		_hall.est_theta = _hall.theta + PHASE_60_DEGREE;
		if (_hall.est_theta >= PHASE_360_DEGREE){
			_hall.est_theta -= PHASE_360_DEGREE;
		}
	}else if (est_delta < -PHASE_60_DEGREE){
		_hall.est_theta = _hall.theta - PHASE_60_DEGREE;
		if (_hall.est_theta < 0/*= -PHASE_360_DEGREE*/) {
			_hall.est_theta += PHASE_360_DEGREE;
		}
	}
	return _hall.est_theta;
}

void hall_sensor_set_theta(bool override, float theta){
	_hall.is_override_theta = override;
	_hall.override_theta = theta;
}

float hall_sensor_get_speed(void) {
	return _hall.rpm;
}

float hall_sensor_avg_speed(void) {
	return _hall.rpm_avg;
}

int hall_offset_increase(int inc) {
	if (_hall.phase_offset + inc >= 360.0f) {
		_hall.phase_offset = _hall.phase_offset + inc - 360.0f;
	}else {
		_hall.phase_offset += inc;
	}
	return _hall.phase_offset;
}

int hall_sensor_calibrate(float voltage, u16 *hall_table){
	if (hall_table == NULL) {
		hall_table = _hall_table;
	}
	foc_set_controller_mode(FOC_MODE_OPEN_LOOP);
	hall_sensor_set_theta(true, 0.0f);
	foc_set_dq_command(0.0f, 0.0f);
	foc_pwm_start(true);
	for (int i = 0;i < 1000;i++) {
		foc_set_dq_command((float)i * voltage / 1000.0f, 0.0f);
		delay_ms(1);
	}
	float sin_hall[8];
	float cos_hall[8];
	int hall_iterations[8];
	memset(sin_hall, 0, sizeof(sin_hall));
	memset(cos_hall, 0, sizeof(cos_hall));
	memset(hall_iterations, 0, sizeof(hall_iterations));
	delay_ms(2 * 1000);
	// Forwards
	for (int i = 0;i < 5;i++) {
		for (int j = 0;j < 360;j++) {
			hall_sensor_set_theta(true, j);
			delay_ms(5);

			int hall = get_hall_stat(7);
			float s, c;
			normal_sincosf(degree_2_pi(j), &s, &c);
			sin_hall[hall] += s;
			cos_hall[hall] += c;
			hall_iterations[hall]++;
		}
	}
	delay_ms(2 * 1000);
	// Reverse
	for (int i = 0;i < 5;i++) {
		for (int j = 360;j >= 0;j--) {
			hall_sensor_set_theta(true, j);
			delay_ms(5);

			int hall = get_hall_stat(7);
			float s, c;
			normal_sincosf(degree_2_pi(j), &s, &c);
			sin_hall[hall] += s;
			cos_hall[hall] += c;
			hall_iterations[hall]++;
		}
	}
	foc_pwm_start(false);
	hall_sensor_set_theta(false, 0.0f);
	foc_set_dq_command(0.0f, 0.0f);
	int fails = 0;
	for(int i = 0;i < 8;i++) {
		if (hall_iterations[i] > 30) {
			float ang = pi_2_degree(atan2f(sin_hall[i], cos_hall[i]));
			fast_norm_angle(&ang);
			hall_table[i] = (u16)ang;
		} else {
			hall_table[i] = 0xFFFF;
			fails++;
		}
	}
	return fails == 2;	
}


void hall_sensor_handler(void) {
	
	time_measure_start(&g_meas_hall);
	u8 state_now = get_hall_stat(HALL_READ_TIMES);
	float theta_now = _hall_table[state_now];
	u8 state_prev = _hall.state;
	
	if (!_hall.working) {		
		if(theta_now != 0xFFFF) {
			_hall.working = true;
			_hall.state = state_now;
			_hall.theta = theta_now;
			_hall.ticks = timer_count32_get();
		}
		return;
	}
	
	switch (state_now) {
		case STATE_1:
			if (state_prev == STATE_5) {
				_hall.direction = POSITIVE;
				theta_now = _hall.phase_offset + PHASE_60_DEGREE;
			}else if (state_prev == STATE_3) {
				_hall.direction = NEGATIVE;
				theta_now = _hall.phase_offset + PHASE_120_DEGREE;
			}
			break;
		case STATE_2:
			if (state_prev == STATE_3) {
				_hall.direction = POSITIVE;
				theta_now = _hall.phase_offset + PHASE_180_DEGREE;
			}else if (state_prev == STATE_6) {
				_hall.direction = NEGATIVE;
				theta_now = _hall.phase_offset + PHASE_240_DEGREE;
			}
			break;
		case STATE_3:
			if (state_prev == STATE_1) {
				_hall.direction = POSITIVE;
				theta_now = _hall.phase_offset + PHASE_120_DEGREE;
			}else if (state_prev == STATE_2) {
				_hall.direction = NEGATIVE;
				theta_now = _hall.phase_offset + PHASE_180_DEGREE;
			}
			break;
		case STATE_4:
			if (state_prev == STATE_6) {
				_hall.direction = POSITIVE;
				theta_now = _hall.phase_offset + PHASE_300_DEGREE;
			}else if (state_prev == STATE_5) {
				_hall.direction = NEGATIVE;
				theta_now = _hall.phase_offset;
			}
			break;
		case STATE_5:
			if (state_prev == STATE_4) {
				_hall.direction = POSITIVE;
				theta_now = _hall.phase_offset;
			}else if (state_prev == STATE_1) {
				_hall.direction = NEGATIVE;
				theta_now = _hall.phase_offset + PHASE_60_DEGREE;
			}
			break;
		case STATE_6:
			if (state_prev == STATE_2) {
				_hall.direction = POSITIVE;
				theta_now = _hall.phase_offset + PHASE_240_DEGREE;
			}else if (state_prev == STATE_4) {
				_hall.direction = NEGATIVE;
				theta_now = _hall.phase_offset + PHASE_300_DEGREE;
			}
			break;
		default:
			return;
	}

	if (theta_now >= 360.0f) {
		theta_now -= 360.0f;
	}
	
	float delta_time = _delta_seconds(_hall.ticks);
	if (delta_time == 0.0f) { //may be errors ???
		return;
	}
	
	float delta_theta = (_hall.direction == POSITIVE)?60.0f : -60.0f;
	_hall_put_sample(delta_theta, timer_count32_delta_us(_hall.ticks, NULL));
	_hall.angle_speed = delta_theta / delta_time;

	os_disable_irq();

	if (!h_samples.full) {
		_hall.angle_speed_avg = _hall.angle_speed;
	}else {		
		_hall.angle_speed_avg = _hall_avg_speed();
	}
	_hall.ticks = timer_count32_get();
	_hall.theta = theta_now;

	os_enable_irq();
	
	_hall.state = state_now;
	
	_hall.rpm = _hall.angle_speed / 360.0f * 60.0f;
	_hall.rpm_avg = _hall.angle_speed_avg / 360 * 60.0f;
	
	timer_post(&_hall_detect_timer, 1500);

	time_measure_end(&g_meas_hall);
}