controller.c 29 KB

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  1. #include "controller.h"
  2. #include "foc/mc_config.h"
  3. #include "foc/foc_config.h"
  4. #include "foc/core/foc_observer.h"
  5. #include "foc/motor/motor_param.h"
  6. #include "foc/motor/motor.h"
  7. #include "foc/samples.h"
  8. #include "foc/core/f_calc.h"
  9. #include "foc/motor/current.h"
  10. #include "foc/mc_error.h"
  11. static void mot_contrl_pid(mot_contrl_t *ctrl);
  12. static void mot_contrl_ulimit(mot_contrl_t *ctrl);
  13. static void mot_contrl_rtlimit(mot_contrl_t *ctrl);
  14. static bool is_hw_brake_shutting_power(mot_contrl_t *ctrl);
  15. void mot_contrl_init(mot_contrl_t *ctrl) {
  16. memset(ctrl, 0, sizeof(mot_contrl_t));
  17. ctrl->foc.ts = (1.0f/(float)CONFIG_IDQ_CTRL_TS);
  18. ctrl->foc.half_period = FOC_PWM_Half_Period;
  19. ctrl->force_angle = INVALID_ANGLE;
  20. ctrl->adv_angle = INVALID_ANGLE;
  21. ctrl->hwlim.dc_curr = CONFIG_HW_MAX_DC_CURRENT;
  22. ctrl->hwlim.mot_vel = CONFIG_HW_MAX_MOTOR_RPM;
  23. ctrl->hwlim.phase_curr = CONFIG_HW_MAX_PHASE_CURR;
  24. //ctrl->hwlim.phase_vol = CONFIG_HW_MAX_PHASE_VOL;
  25. //ctrl->hwlim.dc_vol = CONFIG_HW_MAX_DC_VOLTAGE;
  26. ctrl->hwlim.torque = mc_conf()->m.max_torque; //电机的最大扭矩
  27. ctrl->hwlim.fw_id = mc_conf()->m.max_fw_id; //电机能支持的最大弱磁电流
  28. ctrl->protlim.dc_curr = HW_LIMIT_NONE;
  29. ctrl->protlim.torque = HW_LIMIT_NONE;
  30. ctrl->torque_acc_time = 500; //will be set after start
  31. ctrl->torque_dec_time = 500; //will be set after start
  32. ctrl->ebrk_ramp_time = 500; //will be set after start
  33. etcs_init(&ctrl->etcs);
  34. foc_init(&ctrl->foc);
  35. }
  36. bool mot_contrl_enable(mot_contrl_t *ctrl, bool start) {
  37. if (ctrl->b_start == start) {
  38. return true;
  39. }
  40. if (start) {
  41. line_ramp_init(&ctrl->ramp_torque_lim, CONFIG_LIMIT_RAMP_TIME);
  42. line_ramp_init(&ctrl->ramp_dc_curr_lim, CONFIG_LIMIT_RAMP_TIME);
  43. line_ramp_init(&ctrl->ramp_vel_lim, CONFIG_LIMIT_RAMP_TIME);
  44. line_ramp_init(&ctrl->ramp_cruise_vel, CONFIG_CRUISE_RAMP_TIME);
  45. line_ramp_init(&ctrl->ramp_target_vd, CONFIG_FOC_VDQ_RAMP_FINAL_TIME);
  46. line_ramp_init(&ctrl->ramp_target_vq, CONFIG_FOC_VDQ_RAMP_FINAL_TIME);
  47. line_ramp_init(&ctrl->ramp_target_vel, CONFIG_CRUISE_RAMP_TIME);
  48. line_ramp_init(&ctrl->ramp_target_current, CONFIG_CURRENT_RAMP_TIME);
  49. line_ramp_init(&ctrl->ramp_input_torque, CONFIG_DEFAULT_TORQUE_RAMP_TIME);
  50. line_ramp_init(&ctrl->ramp_adv_angle, CONFIG_CURRENT_RAMP_TIME);
  51. mot_contrl_pid(ctrl);
  52. mot_contrl_ulimit(ctrl);
  53. mot_contrl_rtlimit(ctrl);
  54. }
  55. ctrl->b_ebrk_running = false;
  56. ctrl->b_AutoHold = false;
  57. ctrl->b_cruiseEna = false;
  58. ctrl->b_mtpa_calibrate = false;
  59. ctrl->b_hw_braker = false;
  60. ctrl->mode_req = CTRL_MODE_OPEN;
  61. ctrl->mode_running = CTRL_MODE_OPEN;
  62. ctrl->force_angle = INVALID_ANGLE;
  63. ctrl->adv_angle = INVALID_ANGLE;
  64. ctrl->angle_last = INVALID_ANGLE;
  65. ctrl->dc_curr_filted = 0;
  66. ctrl->dc_curr_calc = 0;
  67. ctrl->phase_curr_filted[0] = ctrl->phase_curr_filted[1] = 0;
  68. ctrl->out_idq_filterd.d = ctrl->out_idq_filterd.q = 0;
  69. ctrl->autohold_torque = 0;
  70. ctrl->out_current_vec = 0;
  71. ctrl->target_idq.d = 0;
  72. ctrl->target_idq.q = 0;
  73. ctrl->target_torque = 0;
  74. ctrl->target_torque_raw = 0;
  75. foc_init(&ctrl->foc);
  76. foc_observer_init();
  77. ctrl->b_start = start;
  78. return true;
  79. }
  80. void mot_contrl_IF_start(mot_contrl_t *ctrl, bool start, float accl, float max_vel, float iq_set) {
  81. if (ctrl->if_ctl.b_ena == start) {
  82. return;
  83. }
  84. if (start) {
  85. memset(&ctrl->if_ctl, 0, sizeof(IF_t));
  86. ctrl->if_ctl.elec_w_acc = accl * (1.0/30.0*M_PI*mc_conf()->m.poles);
  87. ctrl->if_ctl.max_vel = max_vel * (1.0/30.0*M_PI*mc_conf()->m.poles);
  88. ctrl->if_ctl.curr_angle = -M_PI/2.0f;
  89. ctrl->if_ctl.angle_deg = pi_2_degree(ctrl->if_ctl.curr_angle);
  90. }
  91. if (start) {
  92. ctrl->if_ctl.iq_set = iq_set;
  93. }else {
  94. ctrl->if_ctl.iq_set = 0;
  95. mot_contrl_set_current(ctrl, 0);
  96. }
  97. ctrl->if_ctl.b_ena = start;
  98. }
  99. float mot_contrl_IF_update(mot_contrl_t *ctrl) {
  100. IF_t *i_f = &ctrl->if_ctl;
  101. i_f->curr_vel += i_f->elec_w_acc * ctrl->foc.ts; //加速度积分获取速度
  102. if (i_f->curr_vel > ctrl->if_ctl.max_vel) {
  103. i_f->curr_vel = ctrl->if_ctl.max_vel;
  104. }
  105. i_f->curr_angle += i_f->curr_vel * ctrl->foc.ts; //速度积分获取电角度
  106. norm_angle_rad(i_f->curr_angle);
  107. ctrl->if_ctl.angle_deg = pi_2_degree(ctrl->if_ctl.curr_angle);
  108. return ctrl->if_ctl.angle_deg;
  109. }
  110. bool mot_contrl_request_mode(mot_contrl_t *ctrl, u8 mode) {
  111. if (mode > CTRL_MODE_EBRAKE) {
  112. mot_contrl_set_error(ctrl, FOC_Param_Err);
  113. return false;
  114. }
  115. ctrl->mode_req = mode;
  116. return true;
  117. }
  118. u8 mot_contrl_mode(mot_contrl_t *ctrl) {
  119. u8 preMode = ctrl->mode_running;
  120. if (!ctrl->b_start) {
  121. ctrl->mode_running = CTRL_MODE_OPEN;
  122. }else if (ctrl->mode_req == CTRL_MODE_OPEN) {
  123. ctrl->mode_running = CTRL_MODE_OPEN;
  124. }else if (ctrl->mode_req == CTRL_MODE_SPD || ctrl->b_cruiseEna){
  125. ctrl->mode_running = CTRL_MODE_SPD;
  126. }else if (ctrl->mode_req == CTRL_MODE_CURRENT) {
  127. ctrl->mode_running = CTRL_MODE_CURRENT;
  128. }else if (ctrl->mode_req == CTRL_MODE_EBRAKE) {
  129. ctrl->mode_running = CTRL_MODE_EBRAKE;
  130. }else {
  131. if (!ctrl->b_cruiseEna) {
  132. ctrl->mode_running = CTRL_MODE_TRQ;
  133. }
  134. }
  135. if (preMode != ctrl->mode_running) {
  136. if ((preMode != ctrl->mode_running) && (ctrl->mode_running == CTRL_MODE_TRQ)) {
  137. line_ramp_set_acctime(&ctrl->ramp_input_torque, ctrl->torque_acc_time);
  138. line_ramp_set_dectime(&ctrl->ramp_input_torque, ctrl->torque_dec_time);
  139. line_ramp_update(&ctrl->ramp_input_torque);
  140. if (preMode == CTRL_MODE_SPD) {
  141. ctrl->target_torque_raw = ctrl->target_torque;
  142. PI_Controller_Reset(&ctrl->pi_vel_lim, ctrl->target_torque_raw);
  143. }else if (preMode == CTRL_MODE_CURRENT) {
  144. ctrl->target_torque_raw = line_ramp_get_interp(&ctrl->ramp_target_current);
  145. PI_Controller_Reset(&ctrl->pi_vel_lim, ctrl->target_torque_raw);
  146. }else if (preMode == CTRL_MODE_EBRAKE) {
  147. line_ramp_set_target(&ctrl->ramp_input_torque, 0);
  148. }
  149. }else if ((preMode == CTRL_MODE_TRQ) && (ctrl->mode_running == CTRL_MODE_SPD)) {
  150. PI_Controller_Reset(&ctrl->pi_vel, ctrl->target_torque);
  151. }else if ((preMode != ctrl->mode_running) && (ctrl->mode_running == CTRL_MODE_EBRAKE)) {
  152. line_ramp_reset(&ctrl->ramp_input_torque, ctrl->target_torque);
  153. line_ramp_set_time(&ctrl->ramp_input_torque, ctrl->torque_dec_time);
  154. line_ramp_set_target(&ctrl->ramp_input_torque, 0);//先把扭矩快速减小到0
  155. }else if ((preMode == CTRL_MODE_EBRAKE) && (ctrl->mode_running == CTRL_MODE_SPD)) {
  156. PI_Controller_Reset(&ctrl->pi_vel, F_get_air());
  157. }
  158. }
  159. if (ctrl->mode_running == CTRL_MODE_OPEN) {
  160. line_ramp_step(&ctrl->ramp_target_vd);
  161. line_ramp_step(&ctrl->ramp_target_vq);
  162. }
  163. return ctrl->mode_running;
  164. }
  165. static __INLINE void phase_curr_unbal_check(mot_contrl_t *ctrl) {
  166. static u32 _cycle_cnt = 0, _last_mod_cnt = 0;
  167. static float a_max = 0, b_max = 0, c_max = 0;
  168. static u32 _unbalance_cnt = 0;
  169. static u32 _unbalance_time = 0;
  170. foc_t *foc = &ctrl->foc;
  171. float lowpass = foc->mot_vel_radusPers * FOC_CTRL_US / 2.0f;
  172. if (lowpass > 1.0f) {
  173. lowpass = 1.0f;
  174. }
  175. LowPass_Filter(ctrl->phase_curr_filted[0], foc->in.curr_abc[0], lowpass);
  176. LowPass_Filter(ctrl->phase_curr_filted[1], foc->in.curr_abc[1], lowpass);
  177. ctrl->phase_curr_filted[2] = -(ctrl->phase_curr_filted[0] + ctrl->phase_curr_filted[1]);
  178. if ((ctrl->angle_last == INVALID_ANGLE) || (foc->mot_vel_radusPers < 100) || ctrl->out_current_vec < 50) {
  179. ctrl->angle_last = foc->in.mot_angle;
  180. a_max = b_max = c_max = 0;
  181. _unbalance_cnt = 0;
  182. _unbalance_time = get_tick_ms();
  183. _cycle_cnt = 0;
  184. _last_mod_cnt = 0;
  185. return;
  186. }
  187. float delta_angle = foc->in.mot_angle - ctrl->angle_last;
  188. if (delta_angle > 200 || delta_angle < -200) { //one cycle
  189. _cycle_cnt ++;
  190. }
  191. ctrl->angle_last = foc->in.mot_angle;
  192. u32 mod_cnt = _cycle_cnt % CONFIG_PHASE_UNBALANCE_PEAK_CNT;
  193. bool trigger = false;
  194. if ((mod_cnt == 0) && (_last_mod_cnt != mod_cnt)) {
  195. trigger = true;
  196. }
  197. _last_mod_cnt = mod_cnt;
  198. a_max = MAX(a_max, ctrl->phase_curr_filted[0] * (2.2f));
  199. b_max = MAX(b_max, ctrl->phase_curr_filted[1] * (2.2f));
  200. c_max = MAX(c_max, ctrl->phase_curr_filted[2] * (2.2f));
  201. if (trigger) { //经过CONFIG_PEAK_CNT个周期,已经得到peak值
  202. float i_min = 1000.0f, i_max = 0;
  203. if (a_max > i_max) {
  204. i_max = a_max;
  205. }
  206. if (a_max < i_min) {
  207. i_min = a_max;
  208. }
  209. if (b_max > i_max) {
  210. i_max = b_max;
  211. }
  212. if (b_max < i_min) {
  213. i_min = b_max;
  214. }
  215. if (c_max > i_max) {
  216. i_max = c_max;
  217. }
  218. if (c_max < i_min) {
  219. i_min = c_max;
  220. }
  221. float unbalance_r = (i_max - i_min - CONFIG_PHASE_UNBALANCE_THROLD)/(i_max + 1e-8f);
  222. if (unbalance_r >= CONFIG_PHASE_UNBALANCE_R) {
  223. if ((_unbalance_cnt++ >= 500) || (get_delta_ms(_unbalance_time) >= 1000*10)) {
  224. if (mc_set_critical_error(FOC_CRIT_PHASE_UNBalance_Err)) {
  225. mc_crit_err_add(FOC_CRIT_PHASE_UNBalance_Err, (s16)i_max, (s16)i_min);
  226. }
  227. }
  228. }else {
  229. _unbalance_cnt = 0;
  230. _unbalance_time = get_tick_ms();
  231. }
  232. a_max = b_max = c_max = 0;
  233. }
  234. }
  235. static __INLINE void mot_contrl_update_phase_vol(mot_contrl_t *ctrl) {
  236. float phase_vol[3];
  237. get_uvw_phases_raw(phase_vol);
  238. /* 三相端电压转到alpha-beta轴的相电压 */
  239. ctrl->phase_v_ab.a = (2 * phase_vol[0] - phase_vol[1] - phase_vol[2])/3.0f;
  240. ctrl->phase_v_ab.b = (phase_vol[1] - phase_vol[2]) * ONE_BY_SQRT3;
  241. /* 当前电气频率 除于相电压低通滤波器截止频率 */
  242. float We_hz = (ctrl->foc.in.mot_velocity / 60.0f * mc_conf()->m.poles);
  243. float w_r_wc = We_hz / PHASE_VOL_LPF_BAND;
  244. if (ctrl->mot_param_ind_freq > 10.0f) {//dq轴电感识别
  245. w_r_wc = (ctrl->mot_param_ind_freq / (2.0f * M_PI)) / PHASE_VOL_LPF_BAND;
  246. }
  247. /* 计算低通滤波器的幅度补偿系数*/
  248. float mag_mul = sqrtf(1 + SQ(w_r_wc));
  249. ctrl->phase_v_ab.a *= mag_mul;
  250. ctrl->phase_v_ab.b *= mag_mul;
  251. /* 计算低通相位延时 */
  252. float angle_rad = fast_atan2(We_hz, PHASE_VOL_LPF_BAND);
  253. /* 延时半周期*/
  254. angle_rad += (We_hz * 2 * M_PI * ctrl->foc.ts / 2);
  255. norm_angle_rad(angle_rad);
  256. /* 补偿 alpha-beta的相位 */
  257. float sin,cos;
  258. arm_sin_cos(-pi_2_degree(angle_rad), &sin, &cos);
  259. float alpha = ctrl->phase_v_ab.a * cos + ctrl->phase_v_ab.b * sin;
  260. float beta = ctrl->phase_v_ab.b * cos - ctrl->phase_v_ab.a * sin;
  261. ctrl->phase_v_ab.a = alpha;
  262. ctrl->phase_v_ab.b = beta;
  263. }
  264. bool mot_contrl_update(mot_contrl_t *ctrl) {
  265. foc_t *foc = &ctrl->foc;
  266. mot_contrl_update_phase_vol(ctrl);
  267. phase_current_get(foc->in.curr_abc);
  268. clark(foc->in.curr_abc[0], foc->in.curr_abc[1], foc->in.curr_abc[2], &foc->in.curr_ab);
  269. foc_observer_update(foc->out.vol_albeta.a * TWO_BY_THREE, foc->out.vol_albeta.b * TWO_BY_THREE, foc->in.curr_ab.a, foc->in.curr_ab.b);
  270. float enc_angle = motor_encoder_get_angle();
  271. float enc_vel = motor_encoder_get_speed();
  272. if (!foc_observer_diagnostic(enc_angle, enc_vel)){
  273. /* detect encoder angle error, do something here */
  274. if (!foc_observer_sensorless_stable()) {
  275. foc->in.mot_velocity = 0;
  276. return false;
  277. }
  278. enc_angle = foc_observer_sensorless_angle();
  279. enc_vel = foc_observer_sensorless_speed();
  280. }
  281. if (!ctrl->b_mtpa_calibrate && (ctrl->force_angle != INVALID_ANGLE)) {
  282. foc->in.mot_angle = ctrl->force_angle;
  283. }else if (ctrl->if_ctl.b_ena) {
  284. enc_angle = mot_contrl_IF_update(ctrl);
  285. mot_contrl_set_current(ctrl, ctrl->if_ctl.iq_set);
  286. }else {
  287. foc->in.mot_angle = enc_angle;
  288. }
  289. #ifdef CONFIG_DQ_STEP_RESPONSE
  290. foc->in.mot_angle = 0;
  291. #endif
  292. foc->in.mot_velocity = enc_vel;
  293. foc->in.dc_vol = get_vbus_float();
  294. foc->in.b_openloop = ctrl->mode_running == CTRL_MODE_OPEN;
  295. phase_curr_unbal_check(ctrl);
  296. if (foc->in.b_openloop) {
  297. foc->in.target_vol_dq.d = line_ramp_get_interp(&ctrl->ramp_target_vd);
  298. foc->in.target_vol_dq.q = line_ramp_get_interp(&ctrl->ramp_target_vq);
  299. }
  300. foc_update(foc);
  301. park(foc, &ctrl->phase_v_ab, &ctrl->phase_v_dq);
  302. ctrl->duty_raw = NORM2_f(foc->out.vol_dq.d, foc->out.vol_dq.q)/(foc->in.dc_vol * CONFIG_SVM_MODULATION * SQRT3_BY_2);
  303. LowPass_Filter(ctrl->duty_filterd, ctrl->duty_raw, 0.01f);
  304. float lowpass = foc->mot_vel_radusPers * FOC_CTRL_US * 2;
  305. lowpass = fclamp(lowpass, 0.001f, 1.0f);
  306. LowPass_Filter(ctrl->out_idq_filterd.d, foc->out.curr_dq.d ,lowpass);
  307. LowPass_Filter(ctrl->out_idq_filterd.q, foc->out.curr_dq.q ,lowpass);
  308. return true;
  309. }
  310. static __INLINE float mot_contrl_dc_curr_limiter(mot_contrl_t *ctrl, float maxTrq) {
  311. ctrl->pi_power.max = maxTrq;
  312. float errRef = line_ramp_get_interp(&ctrl->ramp_dc_curr_lim) - ctrl->dc_curr_filted;
  313. return PI_Controller_Run(&ctrl->pi_power, errRef);
  314. }
  315. static __INLINE float mot_contrl_vel_limiter(mot_contrl_t *ctrl, float maxTrq) {
  316. ctrl->pi_vel_lim.max = maxTrq;
  317. ctrl->pi_vel_lim.min = 0;
  318. float err = line_ramp_get_interp(&ctrl->ramp_vel_lim) - ctrl->foc.in.mot_velocity;
  319. return PI_Controller_RunVel(&ctrl->pi_vel_lim, err);
  320. }
  321. /* current vector or torque to dq axis current */
  322. static void mot_contrl_dq_assign(mot_contrl_t *ctrl) {
  323. if (ctrl->mode_running == CTRL_MODE_CURRENT) {
  324. float target_current = line_ramp_get_interp(&ctrl->ramp_target_current);
  325. if (ctrl->b_mtpa_calibrate && (ctrl->adv_angle != INVALID_ANGLE)) {
  326. float s, c;
  327. float angle_step = line_ramp_step(&ctrl->ramp_adv_angle);
  328. arm_sin_cos(angle_step + 90.0f, &s, &c);
  329. ctrl->target_idq.d = target_current * c;
  330. if (ctrl->target_idq.d > ctrl->hwlim.fw_id) {
  331. ctrl->target_idq.d = ctrl->hwlim.fw_id;
  332. }else if (ctrl->target_idq.d < -ctrl->hwlim.fw_id) {
  333. ctrl->target_idq.d = -ctrl->hwlim.fw_id;
  334. }
  335. ctrl->target_idq.q = sqrtsub2_f(target_current, ctrl->target_idq.d);
  336. if (s < 0) {
  337. ctrl->target_idq.q = -ctrl->target_idq.q;
  338. }
  339. }else {
  340. ctrl->target_idq.d = 0;
  341. ctrl->target_idq.q = target_current;
  342. }
  343. }else if (ctrl->mode_running != CTRL_MODE_OPEN) {
  344. motor_mpta_fw_lookup(ctrl->foc.in.mot_velocity, ctrl->target_torque, &ctrl->target_idq);
  345. }
  346. u32 mask = cpu_enter_critical();
  347. foc_set_target_idq(&ctrl->foc, &ctrl->target_idq);
  348. cpu_exit_critical(mask);
  349. }
  350. static void crosszero_step_towards(float *value, float target) {
  351. static float no_cro_step = CONFIG_CrossZero_NorStep;
  352. float v_now = *value;
  353. bool cross_zero = false;
  354. float nor_step = mc_conf()->cz.normal_step;
  355. float min_step = mc_conf()->cz.min_step;
  356. float min_ramp_torque = mc_conf()->cz.low;
  357. float high_ramp_torque = mc_conf()->cz.high;
  358. if (target > 0) {
  359. if (v_now < -min_ramp_torque) {
  360. step_towards(value, -min_ramp_torque + 0.001f, nor_step);
  361. cross_zero = true;
  362. }else if (v_now >= -min_ramp_torque && v_now <= high_ramp_torque) {
  363. step_towards(value, target, min_step);
  364. cross_zero = true;
  365. }
  366. }else if (target == 0) {
  367. if (v_now > high_ramp_torque) {
  368. step_towards(value, high_ramp_torque - 0.001f, nor_step);
  369. cross_zero = true;
  370. }else if (v_now >= min_ramp_torque && v_now <= high_ramp_torque) {
  371. step_towards(value, target, min_step);
  372. cross_zero = true;
  373. }
  374. }else {
  375. if (v_now > high_ramp_torque) {
  376. step_towards(value, high_ramp_torque - 0.001f, nor_step);
  377. cross_zero = true;
  378. }else if (v_now >= -min_ramp_torque && v_now <= high_ramp_torque) {
  379. step_towards(value, target, min_step);
  380. cross_zero = true;
  381. }
  382. }
  383. if (!cross_zero) {
  384. step_towards(&no_cro_step, nor_step, 0.1f);
  385. step_towards(value, target, no_cro_step);
  386. }else {
  387. no_cro_step = 0.5f;
  388. }
  389. }
  390. /*called in media task */
  391. void mot_contrl_dq_calc(mot_contrl_t *ctrl) {
  392. foc_t *foc = &ctrl->foc;
  393. float etcs_out = etcs_process(&ctrl->etcs);
  394. if (ctrl->b_AutoHold) {
  395. float hold_torque = min(ctrl->protlim.torque, mc_conf()->c.max_autohold_torque);
  396. ctrl->pi_lock.max = hold_torque;
  397. ctrl->pi_lock.min = -hold_torque;
  398. float vel_count = motor_encoder_get_vel_count();
  399. float errRef = 0 - vel_count;
  400. ctrl->target_torque = PI_Controller_Run(&ctrl->pi_lock ,errRef);
  401. mot_contrl_dq_assign(ctrl);
  402. return;
  403. }
  404. if (ctrl->mode_running == CTRL_MODE_CURRENT) {
  405. line_ramp_step(&ctrl->ramp_target_current);
  406. }else if (ctrl->mode_running == CTRL_MODE_EBRAKE) {
  407. float maxTrq = line_ramp_step(&ctrl->ramp_input_torque);
  408. if (line_ramp_get_target(&ctrl->ramp_input_torque) < 0.0001f && foc->in.mot_velocity < CONFIG_MIN_RPM_EXIT_EBRAKE) {
  409. maxTrq = 0;
  410. }
  411. crosszero_step_towards(&ctrl->target_torque, maxTrq);
  412. }else if (ctrl->mode_running == CTRL_MODE_TRQ) {
  413. float refTorque = line_ramp_step(&ctrl->ramp_input_torque);
  414. refTorque = min(refTorque, line_ramp_get_interp(&ctrl->ramp_torque_lim)) * etcs_out;
  415. float maxTrq = mot_contrl_vel_limiter(ctrl, refTorque);
  416. ctrl->target_torque_raw = mot_contrl_dc_curr_limiter(ctrl, maxTrq);
  417. crosszero_step_towards(&ctrl->target_torque, ctrl->target_torque_raw);
  418. }else if (ctrl->mode_running == CTRL_MODE_SPD){
  419. float refSpeed;
  420. float maxSpeed;
  421. if (ctrl->b_cruiseEna) {
  422. refSpeed = line_ramp_step(&ctrl->ramp_cruise_vel);
  423. maxSpeed = line_ramp_get_target(&ctrl->ramp_cruise_vel);
  424. }else {
  425. refSpeed = line_ramp_step(&ctrl->ramp_target_vel);
  426. maxSpeed = line_ramp_get_target(&ctrl->ramp_target_vel);
  427. }
  428. float max_input = line_ramp_get_interp(&ctrl->ramp_torque_lim) * etcs_out;
  429. if (maxSpeed >= 0) {
  430. ctrl->pi_vel.max = max_input;
  431. #ifdef CONFIG_SERVO_MOTOR
  432. ctrl->pi_vel.min = -max_input;
  433. #else
  434. ctrl->pi_vel.min = -CONFIG_MAX_NEG_TORQUE;
  435. #endif
  436. }else if (maxSpeed < 0) {
  437. ctrl->pi_vel.min = -max_input;
  438. #ifdef CONFIG_SERVO_MOTOR
  439. ctrl->pi_vel.max = max_input;
  440. #else
  441. ctrl->pi_vel.max = CONFIG_MAX_NEG_TORQUE;
  442. #endif
  443. }
  444. if ((maxSpeed == 0) && (ctrl->foc.in.mot_velocity < CONFIG_MIN_RPM_EXIT_EBRAKE)) {
  445. ctrl->pi_vel.max = 0;
  446. ctrl->pi_vel.min = 0; //防止倒转
  447. }
  448. float errRef = refSpeed - ctrl->foc.in.mot_velocity;
  449. float maxTrq = PI_Controller_RunVel(&ctrl->pi_vel, errRef);
  450. ctrl->target_torque_raw = mot_contrl_dc_curr_limiter(ctrl, maxTrq);
  451. crosszero_step_towards(&ctrl->target_torque, ctrl->target_torque_raw);
  452. }
  453. mot_contrl_dq_assign(ctrl);
  454. }
  455. static void mot_contrl_pid(mot_contrl_t *ctrl) {
  456. float slow_ctrl_ts = (1.0f/(float)CONFIG_SPD_CTRL_TS);
  457. PI_Controller_Reset(&ctrl->pi_power, 0);
  458. ctrl->pi_power.kp = mc_conf()->c.pid[PID_IDCLim_ID].kp;
  459. ctrl->pi_power.ki = mc_conf()->c.pid[PID_IDCLim_ID].ki;
  460. ctrl->pi_power.kd = mc_conf()->c.pid[PID_IDCLim_ID].kd;
  461. ctrl->pi_power.ts = slow_ctrl_ts;
  462. PI_Controller_Reset(&ctrl->pi_lock, 0);
  463. ctrl->pi_lock.kp = mc_conf()->c.pid[PID_AutoHold_ID].kp;
  464. ctrl->pi_lock.ki = mc_conf()->c.pid[PID_AutoHold_ID].ki;
  465. ctrl->pi_lock.kd = mc_conf()->c.pid[PID_AutoHold_ID].kd;
  466. ctrl->pi_lock.ts = slow_ctrl_ts;
  467. PI_Controller_Reset(&ctrl->pi_vel_lim, 0);
  468. ctrl->pi_vel_lim.kp = mc_conf()->c.pid[PID_VelLim_ID].kp;
  469. ctrl->pi_vel_lim.ki = mc_conf()->c.pid[PID_VelLim_ID].ki;
  470. ctrl->pi_vel_lim.kd = mc_conf()->c.pid[PID_VelLim_ID].kd;
  471. ctrl->pi_vel_lim.ts = slow_ctrl_ts;
  472. PI_Controller_Reset(&ctrl->pi_vel, 0);
  473. ctrl->pi_vel.kp = mc_conf()->c.pid[PID_Vel_ID].kp;
  474. ctrl->pi_vel.ki = mc_conf()->c.pid[PID_Vel_ID].ki;
  475. ctrl->pi_vel.kd = mc_conf()->c.pid[PID_Vel_ID].kd;
  476. ctrl->pi_vel.ts = slow_ctrl_ts;
  477. }
  478. static void mot_contrl_ulimit(mot_contrl_t *ctrl) {
  479. ctrl->userlim.dc_curr = min(mc_conf()->c.max_idc, ctrl->hwlim.dc_curr);
  480. ctrl->userlim.mot_vel = min(mc_conf()->c.max_rpm, ctrl->hwlim.mot_vel);
  481. ctrl->userlim.torque = mc_conf()->c.max_torque;//MAX_TORQUE;
  482. ctrl->userlim.phase_curr = min(mc_conf()->c.max_phase_curr, ctrl->hwlim.phase_curr);
  483. ctrl->userlim.dc_vol_min = mc_conf()->c.max_dc_vol;
  484. ctrl->userlim.dc_vol_max = mc_conf()->c.min_dc_vol;
  485. ctrl->userlim.ebrk_dc_curr = 0xFF;
  486. ctrl->userlim.ebrk_torque = mc_get_ebrk_torque();
  487. }
  488. static void mot_contrl_rtlimit(mot_contrl_t *ctrl) {
  489. line_ramp_reset(&ctrl->ramp_torque_lim, ctrl->userlim.torque);
  490. line_ramp_reset(&ctrl->ramp_dc_curr_lim, ctrl->userlim.dc_curr);
  491. line_ramp_reset(&ctrl->ramp_vel_lim, ctrl->userlim.mot_vel);
  492. }
  493. void mot_contrl_slow_task(mot_contrl_t *ctrl) {
  494. line_ramp_step(&ctrl->ramp_torque_lim);
  495. line_ramp_step(&ctrl->ramp_dc_curr_lim);
  496. line_ramp_step(&ctrl->ramp_vel_lim);
  497. mot_contrl_dq_calc(ctrl);
  498. }
  499. u8 mot_contrl_protect(mot_contrl_t *ctrl) {
  500. float torque_lim;
  501. u8 changed = FOC_LIM_NO_CHANGE;
  502. float dc_lim = (float)vbus_voltage_low_limit();
  503. float mot_lim_r = motor_temp_high_limit();
  504. float mos_lim_r = mos_temp_high_limit();
  505. float mos_torque = HW_LIMIT_NONE;
  506. float mot_torque = HW_LIMIT_NONE;
  507. float mot_idc = HW_LIMIT_NONE;
  508. if (mot_lim_r < 1.0f) {
  509. mot_torque = mot_lim_r * mc_gear_conf()->max_torque;
  510. mot_idc = mot_lim_r * mc_gear_conf()->max_idc;
  511. }
  512. if (mos_lim_r < 1.0f) {
  513. mos_torque = mos_lim_r * mc_gear_conf()->max_torque;
  514. }
  515. dc_lim = min(dc_lim, mot_idc);
  516. torque_lim = min(mos_torque, mot_torque);
  517. if (ctrl->protlim.dc_curr != dc_lim || ctrl->protlim.torque != torque_lim) {
  518. if ((dc_lim > ctrl->protlim.dc_curr) || (torque_lim > ctrl->protlim.torque)) {
  519. changed = FOC_LIM_CHANGE_H;
  520. }else {
  521. changed = FOC_LIM_CHANGE_L;
  522. }
  523. ctrl->protlim.dc_curr = dc_lim;
  524. ctrl->protlim.torque = torque_lim;
  525. }
  526. return changed;
  527. }
  528. float mot_contrl_get_speed(mot_contrl_t *ctrl) {
  529. float speed = ctrl->foc.in.mot_velocity;
  530. if (!ctrl->b_start || foc_observer_is_encoder()) {
  531. speed = motor_encoder_get_speed();
  532. }else {
  533. if (foc_observer_sensorless_stable()) {
  534. speed = foc_observer_sensorless_speed();
  535. }else {
  536. speed = 0;
  537. }
  538. }
  539. return speed;
  540. }
  541. void mot_contrl_velloop_params(mot_contrl_t *ctrl, float wcv, float b0) {
  542. #ifdef CONFIG_SPEED_LADRC
  543. ladrc_change_b0(&gFoc_Ctrl.vel_adrc, b0);
  544. ladrc_change_K(&gFoc_Ctrl.vel_adrc, wcv);
  545. #else
  546. PI_Controller_Change_Kpi(&ctrl->pi_vel, wcv, b0);
  547. #endif
  548. }
  549. void mot_contrl_trqloop_params(mot_contrl_t *ctrl, float wcv, float b0) {
  550. #ifdef CONFIG_SPEED_LADRC
  551. ladrc_change_b0(&gFoc_Ctrl.vel_lim_adrc, b0);
  552. ladrc_change_K(&gFoc_Ctrl.vel_lim_adrc, wcv);
  553. #else
  554. PI_Controller_Change_Kpi(&ctrl->pi_vel_lim, wcv, b0);
  555. #endif
  556. }
  557. void mot_contrl_set_dccurr_limit(mot_contrl_t *ctrl, float ibusLimit) {
  558. if (ibusLimit > ctrl->hwlim.dc_curr) {
  559. ibusLimit = ctrl->hwlim.dc_curr;
  560. }
  561. if (ctrl->protlim.dc_curr != HW_LIMIT_NONE) {
  562. ibusLimit = min(ibusLimit, ctrl->protlim.dc_curr);
  563. }
  564. ctrl->userlim.dc_curr = ibusLimit;
  565. if (ABS(ctrl->dc_curr_filted) <= ibusLimit){
  566. line_ramp_reset(&ctrl->ramp_dc_curr_lim, ctrl->userlim.dc_curr);
  567. }else {
  568. line_ramp_set_target(&ctrl->ramp_dc_curr_lim, ctrl->userlim.dc_curr);
  569. }
  570. }
  571. void mot_contrl_set_vel_limit(mot_contrl_t *ctrl, float vel) {
  572. if (vel > ctrl->hwlim.mot_vel) {
  573. vel = ctrl->hwlim.mot_vel;
  574. }
  575. ctrl->userlim.mot_vel = vel;
  576. if (ABS(ctrl->foc.in.mot_velocity) <= vel) {
  577. line_ramp_reset(&ctrl->ramp_vel_lim, ctrl->userlim.mot_vel);
  578. }else {
  579. line_ramp_set_target(&ctrl->ramp_vel_lim, ctrl->userlim.mot_vel);
  580. }
  581. }
  582. void mot_contrl_set_vel_limit_rttime(mot_contrl_t *ctrl, u32 time) {
  583. line_ramp_set_time(&ctrl->ramp_vel_lim, (float)time);
  584. line_ramp_update(&ctrl->ramp_vel_lim);
  585. }
  586. void mot_contrl_set_torque_limit(mot_contrl_t *ctrl, float torque) {
  587. if (torque > ctrl->hwlim.torque) {
  588. torque = ctrl->hwlim.torque;
  589. }
  590. if (ctrl->protlim.torque != HW_LIMIT_NONE) {
  591. torque = min(torque, ctrl->protlim.torque);
  592. }
  593. ctrl->userlim.torque = torque;
  594. if (ABS(ctrl->target_torque) <= torque){
  595. line_ramp_reset(&ctrl->ramp_torque_lim, ctrl->userlim.torque);
  596. }else {
  597. line_ramp_set_target(&ctrl->ramp_torque_lim, ctrl->userlim.torque);
  598. }
  599. }
  600. void mot_contrl_set_torque_limit_rttime(mot_contrl_t *ctrl, u32 time) {
  601. line_ramp_set_time(&ctrl->ramp_torque_lim, (float)time);
  602. line_ramp_update(&ctrl->ramp_torque_lim);
  603. }
  604. float mot_contrl_get_ebrk_torque(mot_contrl_t *ctrl) {
  605. if (!foc_observer_is_encoder()) {
  606. return 0; //无感运行关闭能量回收
  607. }
  608. return ctrl->userlim.ebrk_torque;
  609. }
  610. void mot_contrl_set_ebrk_time(mot_contrl_t *ctrl, u32 time) {
  611. ctrl->ebrk_ramp_time = time;
  612. if ((ctrl->mode_running == CTRL_MODE_EBRAKE) && (time != ctrl->ramp_input_torque.time_dec)) {
  613. line_ramp_set_time(&ctrl->ramp_input_torque, time);
  614. line_ramp_update(&ctrl->ramp_input_torque);
  615. }
  616. }
  617. void mot_contrl_set_vdq(mot_contrl_t *ctrl, float vd, float vq) {
  618. line_ramp_set_target(&ctrl->ramp_target_vd, vd);
  619. line_ramp_set_target(&ctrl->ramp_target_vq, vq);
  620. }
  621. void mot_contrl_set_vdq_immediate(mot_contrl_t *ctrl, float vd, float vq) {
  622. line_ramp_reset(&ctrl->ramp_target_vd, vd);
  623. line_ramp_reset(&ctrl->ramp_target_vq, vq);
  624. }
  625. bool mot_contrl_set_cruise(mot_contrl_t *ctrl, bool enable) {
  626. if (enable != ctrl->b_cruiseEna) {
  627. float motSpd = mot_contrl_get_speed(ctrl);
  628. if (enable && (motSpd < CONFIG_MIN_CRUISE_RPM)) { //
  629. mot_contrl_set_error(ctrl, FOC_NowAllowed_With_Speed);
  630. return false;
  631. }
  632. line_ramp_reset(&ctrl->ramp_cruise_vel, motSpd);
  633. ctrl->b_cruiseEna = enable;
  634. }
  635. return true;
  636. }
  637. bool mot_contrl_resume_cruise(mot_contrl_t *ctrl) {
  638. ctrl->b_cruiseEna = true;
  639. line_ramp_set_time(&ctrl->ramp_cruise_vel, CONFIG_CRUISE_RAMP_TIME);
  640. return true;
  641. }
  642. bool mot_contrl_set_cruise_speed(mot_contrl_t *ctrl, float rpm) {
  643. if (ctrl->b_cruiseEna) {
  644. if (rpm < CONFIG_MIN_CRUISE_RPM) {
  645. rpm = CONFIG_MIN_CRUISE_RPM;
  646. }
  647. float vel = min(ABS(rpm),ctrl->userlim.mot_vel)*SIGN(rpm);
  648. line_ramp_set_target(&ctrl->ramp_cruise_vel, vel);
  649. return true;
  650. }
  651. mot_contrl_set_error(ctrl, FOC_NotCruiseMode);
  652. return false;
  653. }
  654. bool mot_contrl_set_current(mot_contrl_t *ctrl, float is) {
  655. is = fclamp(is, -ctrl->userlim.phase_curr, ctrl->userlim.phase_curr);
  656. line_ramp_set_target(&ctrl->ramp_target_current, is);
  657. return true;
  658. }
  659. void mot_contrl_set_torque_ramp_time(mot_contrl_t *ctrl, u32 acc, u32 dec) {
  660. ctrl->torque_acc_time = acc;
  661. ctrl->torque_dec_time = dec;
  662. if (ctrl->mode_running == CTRL_MODE_TRQ) {
  663. line_ramp_set_acctime(&ctrl->ramp_input_torque, acc);
  664. line_ramp_set_dectime(&ctrl->ramp_input_torque, dec);
  665. line_ramp_update(&ctrl->ramp_input_torque);
  666. }
  667. }
  668. void mot_contrl_set_torque_acc_time(mot_contrl_t *ctrl, u32 acc) {
  669. ctrl->torque_acc_time = acc;
  670. if (ctrl->mode_running == CTRL_MODE_TRQ) {
  671. line_ramp_set_acctime(&ctrl->ramp_input_torque, acc);
  672. line_ramp_update(&ctrl->ramp_input_torque);
  673. }
  674. }
  675. bool mot_contrl_set_torque(mot_contrl_t *ctrl, float torque) {
  676. if (is_hw_brake_shutting_power(ctrl) && !ctrl->b_ebrk_running){
  677. return false;
  678. }
  679. float torque_min = 0;
  680. float torque_max = ctrl->userlim.torque;
  681. if (ctrl->mode_running == CTRL_MODE_EBRAKE) {
  682. torque_min = -ctrl->userlim.ebrk_torque;
  683. torque_max = 0;
  684. }
  685. torque = fclamp(torque, torque_min, torque_max);
  686. line_ramp_set_target(&ctrl->ramp_input_torque, torque);
  687. return true;
  688. }
  689. /* 这个接口只在上位机直接设置扭矩的时候调试,其他情况一律不能使用,扭矩请求可以未负 */
  690. bool mot_contrl_set_force_torque(mot_contrl_t *ctrl, float torque) {
  691. if (is_hw_brake_shutting_power(ctrl) && !ctrl->b_ebrk_running){
  692. return false;
  693. }
  694. float torque_min = -ctrl->userlim.torque;
  695. float torque_max = ctrl->userlim.torque;
  696. if (ctrl->mode_running == CTRL_MODE_EBRAKE) {
  697. torque_min = -ctrl->userlim.torque;
  698. torque_max = 0;
  699. }
  700. torque = fclamp(torque, torque_min, torque_max);
  701. line_ramp_set_target(&ctrl->ramp_input_torque, torque);
  702. return true;
  703. }
  704. void mot_contrl_mtpa_calibrate(mot_contrl_t *ctrl, bool enable) {
  705. if (enable) {
  706. line_ramp_reset(&ctrl->ramp_adv_angle, 0);
  707. ctrl->b_mtpa_calibrate = true;
  708. ctrl->adv_angle = 0;
  709. }else {
  710. ctrl->adv_angle = INVALID_ANGLE;
  711. ctrl->b_mtpa_calibrate = false;
  712. }
  713. }
  714. void mot_contrl_set_autohold(mot_contrl_t *ctrl, bool lock) {
  715. if (ctrl->b_AutoHold != lock) {
  716. motor_encoder_lock_pos(lock);
  717. PI_Controller_Reset(&ctrl->pi_lock, 0);
  718. if (!lock) {
  719. float hold_torque = ctrl->target_torque * 1.1f;
  720. if (ctrl->mode_running == CTRL_MODE_TRQ) {
  721. PI_Controller_Reset(&ctrl->pi_vel_lim, hold_torque);
  722. }else if (ctrl->mode_running == CTRL_MODE_SPD) {
  723. PI_Controller_Reset(&ctrl->pi_vel, hold_torque);
  724. }
  725. line_ramp_reset(&ctrl->ramp_input_torque, hold_torque);
  726. ctrl->autohold_torque = hold_torque;
  727. }else {
  728. ctrl->autohold_torque = 0;
  729. }
  730. ctrl->b_AutoHold = lock;
  731. }
  732. }
  733. static bool is_hw_brake_shutting_power(mot_contrl_t *ctrl) {
  734. return (ctrl->b_hw_braker && mc_hwbrk_can_shutpower());
  735. }
  736. bool mot_contrl_set_ebreak(mot_contrl_t *ctrl, bool start) {
  737. bool enable = ctrl->b_ebrk_running;
  738. if (mot_contrl_get_ebrk_torque(ctrl) == 0) {
  739. enable = false;
  740. }else if (start && ctrl->foc.in.mot_velocity >= CONFIG_MIN_RPM_FOR_EBRAKE){
  741. enable = true;
  742. }else if (!start && !is_hw_brake_shutting_power(ctrl)) {
  743. enable = false;
  744. }
  745. if (enable != ctrl->b_ebrk_running) {
  746. ctrl->b_ebrk_running = enable;
  747. if (enable) {
  748. ctrl->mode_req = CTRL_MODE_EBRAKE;
  749. }else {
  750. ctrl->mode_req = CTRL_MODE_TRQ;
  751. }
  752. }
  753. return enable;
  754. }
  755. void mot_contrl_set_hw_brake(mot_contrl_t *ctrl, bool hw_brake) {
  756. u32 mask = cpu_enter_critical();
  757. if (hw_brake != ctrl->b_hw_braker) {
  758. ctrl->b_hw_braker = hw_brake;
  759. }
  760. if (is_hw_brake_shutting_power(ctrl)) {
  761. if (!ctrl->b_ebrk_running && !mot_contrl_set_ebreak(ctrl, true)) {
  762. line_ramp_reset(&ctrl->ramp_input_torque, 0);
  763. }
  764. }
  765. cpu_exit_critical(mask);
  766. }
  767. static PI_Controller *_pid(mot_contrl_t *ctrl, u8 id) {
  768. PI_Controller *pi = NULL;
  769. if (id == PID_ID_ID) {
  770. pi = &ctrl->foc.daxis;
  771. }else if (id == PID_IQ_ID) {
  772. pi = &ctrl->foc.qaxis;
  773. }else if (id == PID_VelLim_ID) {
  774. pi = &ctrl->pi_vel_lim;
  775. }else if (id == PID_Vel_ID) {
  776. pi = &ctrl->pi_vel;
  777. }else if (id == PID_AutoHold_ID) {
  778. pi = &ctrl->pi_lock;
  779. }
  780. return pi;
  781. }
  782. void mot_contrl_set_pid(mot_contrl_t *ctrl, u8 id, float kp, float ki, float kd) {
  783. if (id > PID_Max_ID) {
  784. return;
  785. }
  786. PI_Controller *pi = _pid(ctrl, id);
  787. if (pi != NULL) {
  788. u32 mask = cpu_enter_critical();
  789. pi->kp = kp;
  790. pi->ki = ki;
  791. pi->kd = kd;
  792. cpu_exit_critical(mask);
  793. }
  794. }
  795. void mot_contrl_get_pid(mot_contrl_t *ctrl, u8 id, float *kp, float *ki, float *kd) {
  796. if (id > PID_Max_ID) {
  797. return;
  798. }
  799. PI_Controller *pi = _pid(ctrl, id);
  800. if (pi != NULL) {
  801. *kp = pi->kp;
  802. *ki = pi->ki;
  803. *kd = pi->kd;
  804. }
  805. }
  806. void mot_contrl_calc_current(mot_contrl_t *ctrl) {
  807. float vd = ctrl->foc.out.vol_dq.d;
  808. float vq = ctrl->foc.out.vol_dq.q;
  809. float id = ctrl->out_idq_filterd.d;
  810. float iq = ctrl->out_idq_filterd.q;
  811. /*
  812. 根据公式(等幅值变换,功率不等):
  813. iDC x vDC = 3/2(iq x vq + id x vd);
  814. */
  815. float m_pow = (vd * id + vq * iq);
  816. float raw_idc = 0.0f;
  817. float v_dc = get_vbus_float();
  818. if (v_dc != 0.0f) {
  819. raw_idc = m_pow / v_dc;
  820. }
  821. LowPass_Filter(ctrl->dc_curr_calc, raw_idc, 0.02f);
  822. raw_idc = get_vbus_current();
  823. if (raw_idc != NO_VALID_CURRENT) {
  824. LowPass_Filter(ctrl->dc_curr_filted, raw_idc, 0.05f);
  825. }else {
  826. ctrl->dc_curr_filted = ctrl->dc_curr_calc;
  827. }
  828. ctrl->out_current_vec = NORM2_f(id, iq);
  829. }