controller.c 28 KB

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  1. #include "controller.h"
  2. #include "foc/mc_config.h"
  3. #include "foc/foc_config.h"
  4. #include "foc/core/foc_observer.h"
  5. #include "foc/motor/motor_param.h"
  6. #include "foc/motor/motor.h"
  7. #include "foc/samples.h"
  8. #include "foc/core/f_calc.h"
  9. #include "foc/motor/current.h"
  10. #include "foc/mc_error.h"
  11. static void mot_contrl_pid(mot_contrl_t *ctrl);
  12. static void mot_contrl_ulimit(mot_contrl_t *ctrl);
  13. static void mot_contrl_rtlimit(mot_contrl_t *ctrl);
  14. static bool is_hw_brake_shutting_power(mot_contrl_t *ctrl);
  15. void mot_contrl_init(mot_contrl_t *ctrl) {
  16. memset(ctrl, 0, sizeof(mot_contrl_t));
  17. ctrl->foc.ts = (1.0f/(float)CONFIG_IDQ_CTRL_TS);
  18. ctrl->foc.half_period = FOC_PWM_Half_Period;
  19. ctrl->force_angle = INVALID_ANGLE;
  20. ctrl->adv_angle = INVALID_ANGLE;
  21. ctrl->hwlim.dc_curr = CONFIG_HW_MAX_DC_CURRENT;
  22. ctrl->hwlim.mot_vel = CONFIG_HW_MAX_MOTOR_RPM;
  23. ctrl->hwlim.phase_curr = CONFIG_HW_MAX_PHASE_CURR;
  24. //ctrl->hwlim.phase_vol = CONFIG_HW_MAX_PHASE_VOL;
  25. //ctrl->hwlim.dc_vol = CONFIG_HW_MAX_DC_VOLTAGE;
  26. ctrl->hwlim.torque = mc_conf()->m.max_torque; //电机的最大扭矩
  27. ctrl->hwlim.fw_id = mc_conf()->m.max_fw_id; //电机能支持的最大弱磁电流
  28. ctrl->protlim.dc_curr = HW_LIMIT_NONE;
  29. ctrl->protlim.torque = HW_LIMIT_NONE;
  30. ctrl->torque_acc_time = 500; //will be set after start
  31. ctrl->torque_dec_time = 500; //will be set after start
  32. ctrl->ebrk_ramp_time = 500; //will be set after start
  33. etcs_init(&ctrl->etcs);
  34. foc_init(&ctrl->foc);
  35. }
  36. bool mot_contrl_enable(mot_contrl_t *ctrl, bool start) {
  37. if (ctrl->b_start == start) {
  38. return true;
  39. }
  40. if (start) {
  41. line_ramp_init(&ctrl->ramp_torque_lim, CONFIG_LIMIT_RAMP_TIME);
  42. line_ramp_init(&ctrl->ramp_dc_curr_lim, CONFIG_LIMIT_RAMP_TIME);
  43. line_ramp_init(&ctrl->ramp_vel_lim, CONFIG_LIMIT_RAMP_TIME);
  44. line_ramp_init(&ctrl->ramp_cruise_vel, CONFIG_CRUISE_RAMP_TIME);
  45. line_ramp_init(&ctrl->ramp_target_vd, CONFIG_FOC_VDQ_RAMP_FINAL_TIME);
  46. line_ramp_init(&ctrl->ramp_target_vq, CONFIG_FOC_VDQ_RAMP_FINAL_TIME);
  47. line_ramp_init(&ctrl->ramp_target_vel, CONFIG_CRUISE_RAMP_TIME);
  48. line_ramp_init(&ctrl->ramp_target_current, CONFIG_CURRENT_RAMP_TIME);
  49. line_ramp_init(&ctrl->ramp_input_torque, CONFIG_DEFAULT_TORQUE_RAMP_TIME);
  50. line_ramp_init(&ctrl->ramp_adv_angle, CONFIG_CURRENT_RAMP_TIME);
  51. mot_contrl_pid(ctrl);
  52. mot_contrl_ulimit(ctrl);
  53. mot_contrl_rtlimit(ctrl);
  54. }
  55. ctrl->b_ebrk_running = false;
  56. ctrl->b_AutoHold = false;
  57. ctrl->b_cruiseEna = false;
  58. ctrl->b_mtpa_calibrate = false;
  59. ctrl->b_hw_braker = false;
  60. ctrl->mode_req = CTRL_MODE_OPEN;
  61. ctrl->mode_running = CTRL_MODE_OPEN;
  62. ctrl->force_angle = INVALID_ANGLE;
  63. ctrl->adv_angle = INVALID_ANGLE;
  64. ctrl->angle_last = INVALID_ANGLE;
  65. ctrl->dc_curr_filted = 0;
  66. ctrl->dc_curr_calc = 0;
  67. ctrl->phase_curr_filted[0] = ctrl->phase_curr_filted[1] = 0;
  68. ctrl->out_idq_filterd.d = ctrl->out_idq_filterd.q = 0;
  69. ctrl->autohold_torque = 0;
  70. ctrl->out_current_vec = 0;
  71. ctrl->target_idq.d = 0;
  72. ctrl->target_idq.q = 0;
  73. ctrl->target_torque = 0;
  74. ctrl->target_torque_raw = 0;
  75. foc_init(&ctrl->foc);
  76. foc_observer_init();
  77. ctrl->b_start = start;
  78. return true;
  79. }
  80. bool mot_contrl_request_mode(mot_contrl_t *ctrl, u8 mode) {
  81. if (mode > CTRL_MODE_EBRAKE) {
  82. mot_contrl_set_error(ctrl, FOC_Param_Err);
  83. return false;
  84. }
  85. ctrl->mode_req = mode;
  86. return true;
  87. }
  88. u8 mot_contrl_mode(mot_contrl_t *ctrl) {
  89. u8 preMode = ctrl->mode_running;
  90. if (!ctrl->b_start) {
  91. ctrl->mode_running = CTRL_MODE_OPEN;
  92. }else if (ctrl->mode_req == CTRL_MODE_OPEN) {
  93. ctrl->mode_running = CTRL_MODE_OPEN;
  94. }else if (ctrl->mode_req == CTRL_MODE_SPD || ctrl->b_cruiseEna){
  95. ctrl->mode_running = CTRL_MODE_SPD;
  96. }else if (ctrl->mode_req == CTRL_MODE_CURRENT) {
  97. ctrl->mode_running = CTRL_MODE_CURRENT;
  98. }else if (ctrl->mode_req == CTRL_MODE_EBRAKE) {
  99. ctrl->mode_running = CTRL_MODE_EBRAKE;
  100. }else {
  101. if (!ctrl->b_cruiseEna) {
  102. ctrl->mode_running = CTRL_MODE_TRQ;
  103. }
  104. }
  105. if (preMode != ctrl->mode_running) {
  106. if ((preMode != ctrl->mode_running) && (ctrl->mode_running == CTRL_MODE_TRQ)) {
  107. line_ramp_set_acctime(&ctrl->ramp_input_torque, ctrl->torque_acc_time);
  108. line_ramp_set_dectime(&ctrl->ramp_input_torque, ctrl->torque_dec_time);
  109. line_ramp_update(&ctrl->ramp_input_torque);
  110. if (preMode == CTRL_MODE_SPD) {
  111. ctrl->target_torque_raw = ctrl->target_torque;
  112. PI_Controller_Reset(&ctrl->pi_vel_lim, ctrl->target_torque_raw);
  113. }else if (preMode == CTRL_MODE_CURRENT) {
  114. ctrl->target_torque_raw = line_ramp_get_interp(&ctrl->ramp_target_current);
  115. PI_Controller_Reset(&ctrl->pi_vel_lim, ctrl->target_torque_raw);
  116. }else if (preMode == CTRL_MODE_EBRAKE) {
  117. line_ramp_set_target(&ctrl->ramp_input_torque, 0);
  118. }
  119. }else if ((preMode == CTRL_MODE_TRQ) && (ctrl->mode_running == CTRL_MODE_SPD)) {
  120. PI_Controller_Reset(&ctrl->pi_vel, ctrl->target_torque);
  121. }else if ((preMode != ctrl->mode_running) && (ctrl->mode_running == CTRL_MODE_EBRAKE)) {
  122. line_ramp_reset(&ctrl->ramp_input_torque, ctrl->target_torque);
  123. line_ramp_set_time(&ctrl->ramp_input_torque, ctrl->torque_dec_time);
  124. line_ramp_set_target(&ctrl->ramp_input_torque, 0);//先把扭矩快速减小到0
  125. }else if ((preMode == CTRL_MODE_EBRAKE) && (ctrl->mode_running == CTRL_MODE_SPD)) {
  126. PI_Controller_Reset(&ctrl->pi_vel, F_get_air());
  127. }
  128. }
  129. if (ctrl->mode_running == CTRL_MODE_OPEN) {
  130. line_ramp_step(&ctrl->ramp_target_vd);
  131. line_ramp_step(&ctrl->ramp_target_vq);
  132. }
  133. return ctrl->mode_running;
  134. }
  135. static __INLINE void phase_curr_unbal_check(mot_contrl_t *ctrl) {
  136. static u32 _cycle_cnt = 0, _last_mod_cnt = 0;
  137. static float a_max = 0, b_max = 0, c_max = 0;
  138. static u32 _unbalance_cnt = 0;
  139. static u32 _unbalance_time = 0;
  140. foc_t *foc = &ctrl->foc;
  141. float lowpass = foc->mot_vel_radusPers * FOC_CTRL_US / 2.0f;
  142. if (lowpass > 1.0f) {
  143. lowpass = 1.0f;
  144. }
  145. LowPass_Filter(ctrl->phase_curr_filted[0], foc->in.curr_abc[0], lowpass);
  146. LowPass_Filter(ctrl->phase_curr_filted[1], foc->in.curr_abc[1], lowpass);
  147. ctrl->phase_curr_filted[2] = -(ctrl->phase_curr_filted[0] + ctrl->phase_curr_filted[1]);
  148. if ((ctrl->angle_last == INVALID_ANGLE) || (foc->mot_vel_radusPers < 100) || ctrl->out_current_vec < 50) {
  149. ctrl->angle_last = foc->in.mot_angle;
  150. a_max = b_max = c_max = 0;
  151. _unbalance_cnt = 0;
  152. _unbalance_time = get_tick_ms();
  153. _cycle_cnt = 0;
  154. _last_mod_cnt = 0;
  155. return;
  156. }
  157. float delta_angle = foc->in.mot_angle - ctrl->angle_last;
  158. if (delta_angle > 200 || delta_angle < -200) { //one cycle
  159. _cycle_cnt ++;
  160. }
  161. ctrl->angle_last = foc->in.mot_angle;
  162. u32 mod_cnt = _cycle_cnt % CONFIG_PHASE_UNBALANCE_PEAK_CNT;
  163. bool trigger = false;
  164. if ((mod_cnt == 0) && (_last_mod_cnt != mod_cnt)) {
  165. trigger = true;
  166. }
  167. _last_mod_cnt = mod_cnt;
  168. a_max = MAX(a_max, ctrl->phase_curr_filted[0] * (2.2f));
  169. b_max = MAX(b_max, ctrl->phase_curr_filted[1] * (2.2f));
  170. c_max = MAX(c_max, ctrl->phase_curr_filted[2] * (2.2f));
  171. if (trigger) { //经过CONFIG_PEAK_CNT个周期,已经得到peak值
  172. float i_min = 1000.0f, i_max = 0;
  173. if (a_max > i_max) {
  174. i_max = a_max;
  175. }
  176. if (a_max < i_min) {
  177. i_min = a_max;
  178. }
  179. if (b_max > i_max) {
  180. i_max = b_max;
  181. }
  182. if (b_max < i_min) {
  183. i_min = b_max;
  184. }
  185. if (c_max > i_max) {
  186. i_max = c_max;
  187. }
  188. if (c_max < i_min) {
  189. i_min = c_max;
  190. }
  191. float unbalance_r = (i_max - i_min - CONFIG_PHASE_UNBALANCE_THROLD)/(i_max + 1e-8f);
  192. if (unbalance_r >= CONFIG_PHASE_UNBALANCE_R) {
  193. if ((_unbalance_cnt++ >= 500) || (get_delta_ms(_unbalance_time) >= 1000*10)) {
  194. if (mc_set_critical_error(FOC_CRIT_PHASE_UNBalance_Err)) {
  195. mc_crit_err_add(FOC_CRIT_PHASE_UNBalance_Err, (s16)i_max, (s16)i_min);
  196. }
  197. }
  198. }else {
  199. _unbalance_cnt = 0;
  200. _unbalance_time = get_tick_ms();
  201. }
  202. a_max = b_max = c_max = 0;
  203. }
  204. }
  205. static __INLINE void mot_contrl_update_phase_vol(mot_contrl_t *ctrl) {
  206. float phase_vol[3];
  207. get_uvw_phases_raw(phase_vol);
  208. /* 三相端电压转到alpha-beta轴的相电压 */
  209. ctrl->phase_v_ab.a = (2 * phase_vol[0] - phase_vol[1] - phase_vol[2])/3.0f;
  210. ctrl->phase_v_ab.b = (phase_vol[1] - phase_vol[2]) * ONE_BY_SQRT3;
  211. /* 当前电气频率 除于相电压低通滤波器截止频率 */
  212. float We_hz = (ctrl->foc.in.mot_velocity / 60.0f * mc_conf()->m.poles);
  213. float w_r_wc = We_hz / PHASE_VOL_LPF_BAND;
  214. /* 计算低通滤波器的幅度补偿系数*/
  215. float mag_mul = sqrtf(1 + SQ(w_r_wc));
  216. ctrl->phase_v_ab.a *= mag_mul;
  217. ctrl->phase_v_ab.b *= mag_mul;
  218. /* 计算低通相位延时 */
  219. float angle_rad = fast_atan2(We_hz, PHASE_VOL_LPF_BAND);
  220. /* 延时半周期*/
  221. angle_rad += (We_hz * 2 * M_PI * ctrl->foc.ts / 2);
  222. norm_angle_rad(angle_rad);
  223. /* 补偿 alpha-beta的相位 */
  224. float sin,cos;
  225. arm_sin_cos(-pi_2_degree(angle_rad), &sin, &cos);
  226. float alpha = ctrl->phase_v_ab.a * cos + ctrl->phase_v_ab.b * sin;
  227. float beta = ctrl->phase_v_ab.b * cos - ctrl->phase_v_ab.a * sin;
  228. ctrl->phase_v_ab.a = alpha;
  229. ctrl->phase_v_ab.b = beta;
  230. }
  231. bool mot_contrl_update(mot_contrl_t *ctrl) {
  232. foc_t *foc = &ctrl->foc;
  233. mot_contrl_update_phase_vol(ctrl);
  234. phase_current_get(foc->in.curr_abc);
  235. clark(foc->in.curr_abc[0], foc->in.curr_abc[1], foc->in.curr_abc[2], &foc->in.curr_ab);
  236. foc_observer_update(foc->out.vol_albeta.a * TWO_BY_THREE, foc->out.vol_albeta.b * TWO_BY_THREE, foc->in.curr_ab.a, foc->in.curr_ab.b);
  237. float enc_angle = motor_encoder_get_angle();
  238. float enc_vel = motor_encoder_get_speed();
  239. if (!foc_observer_diagnostic(enc_angle, enc_vel)){
  240. /* detect encoder angle error, do something here */
  241. if (!foc_observer_sensorless_stable()) {
  242. foc->in.mot_velocity = 0;
  243. return false;
  244. }
  245. enc_angle = foc_observer_sensorless_angle();
  246. enc_vel = foc_observer_sensorless_speed();
  247. }
  248. if (!ctrl->b_mtpa_calibrate && (ctrl->force_angle != INVALID_ANGLE)) {
  249. foc->in.mot_angle = ctrl->force_angle;
  250. }else {
  251. foc->in.mot_angle = enc_angle;
  252. }
  253. #ifdef CONFIG_DQ_STEP_RESPONSE
  254. foc->in.mot_angle = 0;
  255. #endif
  256. foc->in.mot_velocity = enc_vel;
  257. foc->in.dc_vol = get_vbus_float();
  258. foc->in.b_openloop = ctrl->mode_running == CTRL_MODE_OPEN;
  259. phase_curr_unbal_check(ctrl);
  260. if (foc->in.b_openloop) {
  261. foc->in.target_vol_dq.d = line_ramp_get_interp(&ctrl->ramp_target_vd);
  262. foc->in.target_vol_dq.q = line_ramp_get_interp(&ctrl->ramp_target_vq);
  263. }
  264. foc_update(foc);
  265. ctrl->duty_raw = NORM2_f(foc->out.vol_dq.d, foc->out.vol_dq.q)/(foc->in.dc_vol * CONFIG_SVM_MODULATION * SQRT3_BY_2);
  266. LowPass_Filter(ctrl->duty_filterd, ctrl->duty_raw, 0.01f);
  267. float lowpass = foc->mot_vel_radusPers * FOC_CTRL_US * 2;
  268. lowpass = fclamp(lowpass, 0.001f, 1.0f);
  269. LowPass_Filter(ctrl->out_idq_filterd.d, foc->out.curr_dq.d ,lowpass);
  270. LowPass_Filter(ctrl->out_idq_filterd.q, foc->out.curr_dq.q ,lowpass);
  271. return true;
  272. }
  273. static __INLINE float mot_contrl_dc_curr_limiter(mot_contrl_t *ctrl, float maxTrq) {
  274. ctrl->pi_power.max = maxTrq;
  275. float errRef = line_ramp_get_interp(&ctrl->ramp_dc_curr_lim) - ctrl->dc_curr_filted;
  276. return PI_Controller_Run(&ctrl->pi_power, errRef);
  277. }
  278. static __INLINE float mot_contrl_vel_limiter(mot_contrl_t *ctrl, float maxTrq) {
  279. ctrl->pi_vel_lim.max = maxTrq;
  280. ctrl->pi_vel_lim.min = 0;
  281. float err = line_ramp_get_interp(&ctrl->ramp_vel_lim) - ctrl->foc.in.mot_velocity;
  282. return PI_Controller_RunVel(&ctrl->pi_vel_lim, err);
  283. }
  284. /* current vector or torque to dq axis current */
  285. static void mot_contrl_dq_assign(mot_contrl_t *ctrl) {
  286. if (ctrl->mode_running == CTRL_MODE_CURRENT) {
  287. float target_current = line_ramp_get_interp(&ctrl->ramp_target_current);
  288. if (ctrl->b_mtpa_calibrate && (ctrl->adv_angle != INVALID_ANGLE)) {
  289. float s, c;
  290. float angle_step = line_ramp_step(&ctrl->ramp_adv_angle);
  291. arm_sin_cos(angle_step + 90.0f, &s, &c);
  292. ctrl->target_idq.d = target_current * c;
  293. if (ctrl->target_idq.d > ctrl->hwlim.fw_id) {
  294. ctrl->target_idq.d = ctrl->hwlim.fw_id;
  295. }else if (ctrl->target_idq.d < -ctrl->hwlim.fw_id) {
  296. ctrl->target_idq.d = -ctrl->hwlim.fw_id;
  297. }
  298. ctrl->target_idq.q = sqrtsub2_f(target_current, ctrl->target_idq.d);
  299. if (s < 0) {
  300. ctrl->target_idq.q = -ctrl->target_idq.q;
  301. }
  302. }else {
  303. ctrl->target_idq.d = 0;
  304. ctrl->target_idq.q = target_current;
  305. }
  306. }else if (ctrl->mode_running != CTRL_MODE_OPEN) {
  307. motor_mpta_fw_lookup(ctrl->foc.in.mot_velocity, ctrl->target_torque, &ctrl->target_idq);
  308. }
  309. u32 mask = cpu_enter_critical();
  310. foc_set_target_idq(&ctrl->foc, &ctrl->target_idq);
  311. cpu_exit_critical(mask);
  312. }
  313. static void crosszero_step_towards(float *value, float target) {
  314. static float no_cro_step = CONFIG_CrossZero_NorStep;
  315. float v_now = *value;
  316. bool cross_zero = false;
  317. float nor_step = mc_conf()->cz.normal_step;
  318. float min_step = mc_conf()->cz.min_step;
  319. float min_ramp_torque = mc_conf()->cz.low;
  320. float high_ramp_torque = mc_conf()->cz.high;
  321. if (target > 0) {
  322. if (v_now < -min_ramp_torque) {
  323. step_towards(value, -min_ramp_torque + 0.001f, nor_step);
  324. cross_zero = true;
  325. }else if (v_now >= -min_ramp_torque && v_now <= high_ramp_torque) {
  326. step_towards(value, target, min_step);
  327. cross_zero = true;
  328. }
  329. }else if (target == 0) {
  330. if (v_now > high_ramp_torque) {
  331. step_towards(value, high_ramp_torque - 0.001f, nor_step);
  332. cross_zero = true;
  333. }else if (v_now >= min_ramp_torque && v_now <= high_ramp_torque) {
  334. step_towards(value, target, min_step);
  335. cross_zero = true;
  336. }
  337. }else {
  338. if (v_now > high_ramp_torque) {
  339. step_towards(value, high_ramp_torque - 0.001f, nor_step);
  340. cross_zero = true;
  341. }else if (v_now >= -min_ramp_torque && v_now <= high_ramp_torque) {
  342. step_towards(value, target, min_step);
  343. cross_zero = true;
  344. }
  345. }
  346. if (!cross_zero) {
  347. step_towards(&no_cro_step, nor_step, 0.1f);
  348. step_towards(value, target, no_cro_step);
  349. }else {
  350. no_cro_step = 0.5f;
  351. }
  352. }
  353. /*called in media task */
  354. void mot_contrl_dq_calc(mot_contrl_t *ctrl) {
  355. foc_t *foc = &ctrl->foc;
  356. float etcs_out = etcs_process(&ctrl->etcs);
  357. if (ctrl->b_AutoHold) {
  358. float hold_torque = min(ctrl->protlim.torque, mc_conf()->c.max_autohold_torque);
  359. ctrl->pi_lock.max = hold_torque;
  360. ctrl->pi_lock.min = -hold_torque;
  361. float vel_count = motor_encoder_get_vel_count();
  362. float errRef = 0 - vel_count;
  363. ctrl->target_torque = PI_Controller_Run(&ctrl->pi_lock ,errRef);
  364. mot_contrl_dq_assign(ctrl);
  365. return;
  366. }
  367. if (ctrl->mode_running == CTRL_MODE_CURRENT) {
  368. line_ramp_step(&ctrl->ramp_target_current);
  369. }else if (ctrl->mode_running == CTRL_MODE_EBRAKE) {
  370. float maxTrq = line_ramp_step(&ctrl->ramp_input_torque);
  371. if (line_ramp_get_target(&ctrl->ramp_input_torque) < 0.0001f && foc->in.mot_velocity < CONFIG_MIN_RPM_EXIT_EBRAKE) {
  372. maxTrq = 0;
  373. }
  374. crosszero_step_towards(&ctrl->target_torque, maxTrq);
  375. }else if (ctrl->mode_running == CTRL_MODE_TRQ) {
  376. float refTorque = line_ramp_step(&ctrl->ramp_input_torque);
  377. refTorque = min(refTorque, line_ramp_get_interp(&ctrl->ramp_torque_lim)) * etcs_out;
  378. float maxTrq = mot_contrl_vel_limiter(ctrl, refTorque);
  379. ctrl->target_torque_raw = mot_contrl_dc_curr_limiter(ctrl, maxTrq);
  380. crosszero_step_towards(&ctrl->target_torque, ctrl->target_torque_raw);
  381. }else if (ctrl->mode_running == CTRL_MODE_SPD){
  382. float refSpeed;
  383. float maxSpeed;
  384. if (ctrl->b_cruiseEna) {
  385. refSpeed = line_ramp_step(&ctrl->ramp_cruise_vel);
  386. maxSpeed = line_ramp_get_target(&ctrl->ramp_cruise_vel);
  387. }else {
  388. refSpeed = line_ramp_step(&ctrl->ramp_target_vel);
  389. maxSpeed = line_ramp_get_target(&ctrl->ramp_target_vel);
  390. }
  391. float max_input = line_ramp_get_interp(&ctrl->ramp_torque_lim) * etcs_out;
  392. if (maxSpeed >= 0) {
  393. ctrl->pi_vel.max = max_input;
  394. #ifdef CONFIG_SERVO_MOTOR
  395. ctrl->pi_vel.min = -max_input;
  396. #else
  397. ctrl->pi_vel.min = -CONFIG_MAX_NEG_TORQUE;
  398. #endif
  399. }else if (maxSpeed < 0) {
  400. ctrl->pi_vel.min = -max_input;
  401. #ifdef CONFIG_SERVO_MOTOR
  402. ctrl->pi_vel.max = max_input;
  403. #else
  404. ctrl->pi_vel.max = CONFIG_MAX_NEG_TORQUE;
  405. #endif
  406. }
  407. if ((maxSpeed == 0) && (ctrl->foc.in.mot_velocity < CONFIG_MIN_RPM_EXIT_EBRAKE)) {
  408. ctrl->pi_vel.max = 0;
  409. ctrl->pi_vel.min = 0; //防止倒转
  410. }
  411. float errRef = refSpeed - ctrl->foc.in.mot_velocity;
  412. float maxTrq = PI_Controller_RunVel(&ctrl->pi_vel, errRef);
  413. ctrl->target_torque_raw = mot_contrl_dc_curr_limiter(ctrl, maxTrq);
  414. crosszero_step_towards(&ctrl->target_torque, ctrl->target_torque_raw);
  415. }
  416. mot_contrl_dq_assign(ctrl);
  417. }
  418. static void mot_contrl_pid(mot_contrl_t *ctrl) {
  419. float slow_ctrl_ts = (1.0f/(float)CONFIG_SPD_CTRL_TS);
  420. PI_Controller_Reset(&ctrl->pi_power, 0);
  421. ctrl->pi_power.kp = mc_conf()->c.pid[PID_IDCLim_ID].kp;
  422. ctrl->pi_power.ki = mc_conf()->c.pid[PID_IDCLim_ID].ki;
  423. ctrl->pi_power.kd = mc_conf()->c.pid[PID_IDCLim_ID].kd;
  424. ctrl->pi_power.ts = slow_ctrl_ts;
  425. PI_Controller_Reset(&ctrl->pi_lock, 0);
  426. ctrl->pi_lock.kp = mc_conf()->c.pid[PID_AutoHold_ID].kp;
  427. ctrl->pi_lock.ki = mc_conf()->c.pid[PID_AutoHold_ID].ki;
  428. ctrl->pi_lock.kd = mc_conf()->c.pid[PID_AutoHold_ID].kd;
  429. ctrl->pi_lock.ts = slow_ctrl_ts;
  430. PI_Controller_Reset(&ctrl->pi_vel_lim, 0);
  431. ctrl->pi_vel_lim.kp = mc_conf()->c.pid[PID_VelLim_ID].kp;
  432. ctrl->pi_vel_lim.ki = mc_conf()->c.pid[PID_VelLim_ID].ki;
  433. ctrl->pi_vel_lim.kd = mc_conf()->c.pid[PID_VelLim_ID].kd;
  434. ctrl->pi_vel_lim.ts = slow_ctrl_ts;
  435. PI_Controller_Reset(&ctrl->pi_vel, 0);
  436. ctrl->pi_vel.kp = mc_conf()->c.pid[PID_Vel_ID].kp;
  437. ctrl->pi_vel.ki = mc_conf()->c.pid[PID_Vel_ID].ki;
  438. ctrl->pi_vel.kd = mc_conf()->c.pid[PID_Vel_ID].kd;
  439. ctrl->pi_vel.ts = slow_ctrl_ts;
  440. }
  441. static void mot_contrl_ulimit(mot_contrl_t *ctrl) {
  442. ctrl->userlim.dc_curr = min(mc_conf()->c.max_idc, ctrl->hwlim.dc_curr);
  443. ctrl->userlim.mot_vel = min(mc_conf()->c.max_rpm, ctrl->hwlim.mot_vel);
  444. ctrl->userlim.torque = mc_conf()->c.max_torque;//MAX_TORQUE;
  445. ctrl->userlim.phase_curr = min(mc_conf()->c.max_phase_curr, ctrl->hwlim.phase_curr);
  446. ctrl->userlim.dc_vol_min = mc_conf()->c.max_dc_vol;
  447. ctrl->userlim.dc_vol_max = mc_conf()->c.min_dc_vol;
  448. ctrl->userlim.ebrk_dc_curr = 0xFF;
  449. ctrl->userlim.ebrk_torque = mc_get_ebrk_torque();
  450. }
  451. static void mot_contrl_rtlimit(mot_contrl_t *ctrl) {
  452. line_ramp_reset(&ctrl->ramp_torque_lim, ctrl->userlim.torque);
  453. line_ramp_reset(&ctrl->ramp_dc_curr_lim, ctrl->userlim.dc_curr);
  454. line_ramp_reset(&ctrl->ramp_vel_lim, ctrl->userlim.mot_vel);
  455. }
  456. void mot_contrl_slow_task(mot_contrl_t *ctrl) {
  457. line_ramp_step(&ctrl->ramp_torque_lim);
  458. line_ramp_step(&ctrl->ramp_dc_curr_lim);
  459. line_ramp_step(&ctrl->ramp_vel_lim);
  460. mot_contrl_dq_calc(ctrl);
  461. }
  462. u8 mot_contrl_protect(mot_contrl_t *ctrl) {
  463. u8 changed = FOC_LIM_NO_CHANGE;
  464. float dc_lim = (float)vbus_under_vol_limit();
  465. u16 mot_trq_lim = motor_temp_high_limit(type_phase);
  466. s16 mos_trq_lim = mos_temp_high_limit();
  467. float torque_lim = (float)min(mos_trq_lim, mot_trq_lim);
  468. /*如果电机高温扭矩限制后,还是比当前的扭矩大,需要通过限制母线电流来实现降温*/
  469. if ((torque_lim != HW_LIMIT_NONE) && (torque_lim >= mc_get_max_torque_now())) {
  470. float mot_idc_lim = motor_temp_high_limit(type_idc);
  471. dc_lim = min(dc_lim, mot_idc_lim);
  472. }
  473. if (ctrl->protlim.dc_curr != dc_lim || ctrl->protlim.torque != torque_lim) {
  474. if ((dc_lim > ctrl->protlim.dc_curr) || (torque_lim > ctrl->protlim.torque)) {
  475. changed = FOC_LIM_CHANGE_H;
  476. }else {
  477. changed = FOC_LIM_CHANGE_L;
  478. }
  479. ctrl->protlim.dc_curr = dc_lim;
  480. ctrl->protlim.torque = torque_lim;
  481. }
  482. return changed;
  483. }
  484. float mot_contrl_get_speed(mot_contrl_t *ctrl) {
  485. float speed = ctrl->foc.in.mot_velocity;
  486. if (!ctrl->b_start || foc_observer_is_encoder()) {
  487. speed = motor_encoder_get_speed();
  488. }else {
  489. if (foc_observer_sensorless_stable()) {
  490. speed = foc_observer_sensorless_speed();
  491. }else {
  492. speed = 0;
  493. }
  494. }
  495. return speed;
  496. }
  497. void mot_contrl_velloop_params(mot_contrl_t *ctrl, float wcv, float b0) {
  498. #ifdef CONFIG_SPEED_LADRC
  499. ladrc_change_b0(&gFoc_Ctrl.vel_adrc, b0);
  500. ladrc_change_K(&gFoc_Ctrl.vel_adrc, wcv);
  501. #else
  502. PI_Controller_Change_Kpi(&ctrl->pi_vel, wcv, b0);
  503. #endif
  504. }
  505. void mot_contrl_trqloop_params(mot_contrl_t *ctrl, float wcv, float b0) {
  506. #ifdef CONFIG_SPEED_LADRC
  507. ladrc_change_b0(&gFoc_Ctrl.vel_lim_adrc, b0);
  508. ladrc_change_K(&gFoc_Ctrl.vel_lim_adrc, wcv);
  509. #else
  510. PI_Controller_Change_Kpi(&ctrl->pi_vel_lim, wcv, b0);
  511. #endif
  512. }
  513. void mot_contrl_set_dccurr_limit(mot_contrl_t *ctrl, float ibusLimit) {
  514. if (ibusLimit > ctrl->hwlim.dc_curr) {
  515. ibusLimit = ctrl->hwlim.dc_curr;
  516. }
  517. if (ctrl->protlim.dc_curr != HW_LIMIT_NONE) {
  518. ibusLimit = min(ibusLimit, ctrl->protlim.dc_curr);
  519. }
  520. ctrl->userlim.dc_curr = ibusLimit;
  521. if (ABS(ctrl->dc_curr_filted) <= ibusLimit){
  522. line_ramp_reset(&ctrl->ramp_dc_curr_lim, ctrl->userlim.dc_curr);
  523. }else {
  524. line_ramp_set_target(&ctrl->ramp_dc_curr_lim, ctrl->userlim.dc_curr);
  525. }
  526. }
  527. void mot_contrl_set_vel_limit(mot_contrl_t *ctrl, float vel) {
  528. if (vel > ctrl->hwlim.mot_vel) {
  529. vel = ctrl->hwlim.mot_vel;
  530. }
  531. ctrl->userlim.mot_vel = vel;
  532. if (ABS(ctrl->foc.in.mot_velocity) <= vel) {
  533. line_ramp_reset(&ctrl->ramp_vel_lim, ctrl->userlim.mot_vel);
  534. }else {
  535. line_ramp_set_target(&ctrl->ramp_vel_lim, ctrl->userlim.mot_vel);
  536. }
  537. }
  538. void mot_contrl_set_vel_limit_rttime(mot_contrl_t *ctrl, u32 time) {
  539. line_ramp_set_time(&ctrl->ramp_vel_lim, (float)time);
  540. line_ramp_update(&ctrl->ramp_vel_lim);
  541. }
  542. void mot_contrl_set_torque_limit(mot_contrl_t *ctrl, float torque) {
  543. if (torque > ctrl->hwlim.torque) {
  544. torque = ctrl->hwlim.torque;
  545. }
  546. if (ctrl->protlim.torque != HW_LIMIT_NONE) {
  547. torque = min(torque, ctrl->protlim.torque);
  548. }
  549. ctrl->userlim.torque = torque;
  550. if (ABS(ctrl->target_torque) <= torque){
  551. line_ramp_reset(&ctrl->ramp_torque_lim, ctrl->userlim.torque);
  552. }else {
  553. line_ramp_set_target(&ctrl->ramp_torque_lim, ctrl->userlim.torque);
  554. }
  555. }
  556. void mot_contrl_set_torque_limit_rttime(mot_contrl_t *ctrl, u32 time) {
  557. line_ramp_set_time(&ctrl->ramp_torque_lim, (float)time);
  558. line_ramp_update(&ctrl->ramp_torque_lim);
  559. }
  560. float mot_contrl_get_ebrk_torque(mot_contrl_t *ctrl) {
  561. if (!foc_observer_is_encoder()) {
  562. return 0; //无感运行关闭能量回收
  563. }
  564. return ctrl->userlim.ebrk_torque;
  565. }
  566. void mot_contrl_set_ebrk_time(mot_contrl_t *ctrl, u32 time) {
  567. ctrl->ebrk_ramp_time = time;
  568. if ((ctrl->mode_running == CTRL_MODE_EBRAKE) && (time != ctrl->ramp_input_torque.time_dec)) {
  569. line_ramp_set_time(&ctrl->ramp_input_torque, time);
  570. line_ramp_update(&ctrl->ramp_input_torque);
  571. }
  572. }
  573. void mot_contrl_set_vdq(mot_contrl_t *ctrl, float vd, float vq) {
  574. line_ramp_set_target(&ctrl->ramp_target_vd, vd);
  575. line_ramp_set_target(&ctrl->ramp_target_vq, vq);
  576. }
  577. void mot_contrl_set_vdq_immediate(mot_contrl_t *ctrl, float vd, float vq) {
  578. line_ramp_reset(&ctrl->ramp_target_vd, vd);
  579. line_ramp_reset(&ctrl->ramp_target_vq, vq);
  580. }
  581. bool mot_contrl_set_cruise(mot_contrl_t *ctrl, bool enable) {
  582. if (enable != ctrl->b_cruiseEna) {
  583. float motSpd = mot_contrl_get_speed(ctrl);
  584. if (enable && (motSpd < CONFIG_MIN_CRUISE_RPM)) { //
  585. mot_contrl_set_error(ctrl, FOC_NowAllowed_With_Speed);
  586. return false;
  587. }
  588. line_ramp_reset(&ctrl->ramp_cruise_vel, motSpd);
  589. ctrl->b_cruiseEna = enable;
  590. }
  591. return true;
  592. }
  593. bool mot_contrl_resume_cruise(mot_contrl_t *ctrl) {
  594. ctrl->b_cruiseEna = true;
  595. line_ramp_set_time(&ctrl->ramp_cruise_vel, CONFIG_CRUISE_RAMP_TIME);
  596. return true;
  597. }
  598. bool mot_contrl_set_cruise_speed(mot_contrl_t *ctrl, float rpm) {
  599. if (ctrl->b_cruiseEna) {
  600. if (rpm < CONFIG_MIN_CRUISE_RPM) {
  601. rpm = CONFIG_MIN_CRUISE_RPM;
  602. }
  603. float vel = min(ABS(rpm),ctrl->userlim.mot_vel)*SIGN(rpm);
  604. line_ramp_set_target(&ctrl->ramp_cruise_vel, vel);
  605. return true;
  606. }
  607. mot_contrl_set_error(ctrl, FOC_NotCruiseMode);
  608. return false;
  609. }
  610. bool mot_contrl_set_current(mot_contrl_t *ctrl, float is) {
  611. is = fclamp(is, -ctrl->userlim.phase_curr, ctrl->userlim.phase_curr);
  612. line_ramp_set_target(&ctrl->ramp_target_current, is);
  613. return true;
  614. }
  615. void mot_contrl_set_torque_ramp_time(mot_contrl_t *ctrl, u32 acc, u32 dec) {
  616. ctrl->torque_acc_time = acc;
  617. ctrl->torque_dec_time = dec;
  618. if (ctrl->mode_running == CTRL_MODE_TRQ) {
  619. line_ramp_set_acctime(&ctrl->ramp_input_torque, acc);
  620. line_ramp_set_dectime(&ctrl->ramp_input_torque, dec);
  621. line_ramp_update(&ctrl->ramp_input_torque);
  622. }
  623. }
  624. void mot_contrl_set_torque_acc_time(mot_contrl_t *ctrl, u32 acc) {
  625. ctrl->torque_acc_time = acc;
  626. if (ctrl->mode_running == CTRL_MODE_TRQ) {
  627. line_ramp_set_acctime(&ctrl->ramp_input_torque, acc);
  628. line_ramp_update(&ctrl->ramp_input_torque);
  629. }
  630. }
  631. bool mot_contrl_set_torque(mot_contrl_t *ctrl, float torque) {
  632. if (is_hw_brake_shutting_power(ctrl) && !ctrl->b_ebrk_running){
  633. return false;
  634. }
  635. float torque_min = 0;
  636. float torque_max = ctrl->userlim.torque;
  637. if (ctrl->mode_running == CTRL_MODE_EBRAKE) {
  638. torque_min = -ctrl->userlim.ebrk_torque;
  639. torque_max = 0;
  640. }
  641. torque = fclamp(torque, torque_min, torque_max);
  642. line_ramp_set_target(&ctrl->ramp_input_torque, torque);
  643. return true;
  644. }
  645. /* 这个接口只在上位机直接设置扭矩的时候调试,其他情况一律不能使用,扭矩请求可以未负 */
  646. bool mot_contrl_set_force_torque(mot_contrl_t *ctrl, float torque) {
  647. if (is_hw_brake_shutting_power(ctrl) && !ctrl->b_ebrk_running){
  648. return false;
  649. }
  650. float torque_min = -ctrl->userlim.torque;
  651. float torque_max = ctrl->userlim.torque;
  652. if (ctrl->mode_running == CTRL_MODE_EBRAKE) {
  653. torque_min = -ctrl->userlim.torque;
  654. torque_max = 0;
  655. }
  656. torque = fclamp(torque, torque_min, torque_max);
  657. line_ramp_set_target(&ctrl->ramp_input_torque, torque);
  658. return true;
  659. }
  660. void mot_contrl_mtpa_calibrate(mot_contrl_t *ctrl, bool enable) {
  661. if (enable) {
  662. line_ramp_reset(&ctrl->ramp_adv_angle, 0);
  663. ctrl->b_mtpa_calibrate = true;
  664. ctrl->adv_angle = 0;
  665. }else {
  666. ctrl->adv_angle = INVALID_ANGLE;
  667. ctrl->b_mtpa_calibrate = false;
  668. }
  669. }
  670. void mot_contrl_set_autohold(mot_contrl_t *ctrl, bool lock) {
  671. if (ctrl->b_AutoHold != lock) {
  672. motor_encoder_lock_pos(lock);
  673. PI_Controller_Reset(&ctrl->pi_lock, 0);
  674. if (!lock) {
  675. float hold_torque = ctrl->target_torque * 1.1f;
  676. if (ctrl->mode_running == CTRL_MODE_TRQ) {
  677. PI_Controller_Reset(&ctrl->pi_vel_lim, hold_torque);
  678. }else if (ctrl->mode_running == CTRL_MODE_SPD) {
  679. PI_Controller_Reset(&ctrl->pi_vel, hold_torque);
  680. }
  681. line_ramp_reset(&ctrl->ramp_input_torque, hold_torque);
  682. ctrl->autohold_torque = hold_torque;
  683. }else {
  684. ctrl->autohold_torque = 0;
  685. }
  686. ctrl->b_AutoHold = lock;
  687. }
  688. }
  689. static bool is_hw_brake_shutting_power(mot_contrl_t *ctrl) {
  690. return (ctrl->b_hw_braker && mc_hwbrk_can_shutpower());
  691. }
  692. bool mot_contrl_set_ebreak(mot_contrl_t *ctrl, bool start) {
  693. bool enable = ctrl->b_ebrk_running;
  694. if (mot_contrl_get_ebrk_torque(ctrl) == 0) {
  695. enable = false;
  696. }else if (start && ctrl->foc.in.mot_velocity >= CONFIG_MIN_RPM_FOR_EBRAKE){
  697. enable = true;
  698. }else if (!start && !is_hw_brake_shutting_power(ctrl)) {
  699. enable = false;
  700. }
  701. if (enable != ctrl->b_ebrk_running) {
  702. ctrl->b_ebrk_running = enable;
  703. if (enable) {
  704. ctrl->mode_req = CTRL_MODE_EBRAKE;
  705. }else {
  706. ctrl->mode_req = CTRL_MODE_TRQ;
  707. }
  708. }
  709. return enable;
  710. }
  711. void mot_contrl_set_hw_brake(mot_contrl_t *ctrl, bool hw_brake) {
  712. u32 mask = cpu_enter_critical();
  713. if (hw_brake != ctrl->b_hw_braker) {
  714. ctrl->b_hw_braker = hw_brake;
  715. }
  716. if (is_hw_brake_shutting_power(ctrl)) {
  717. if (!ctrl->b_ebrk_running && !mot_contrl_set_ebreak(ctrl, true)) {
  718. line_ramp_reset(&ctrl->ramp_input_torque, 0);
  719. }
  720. }
  721. cpu_exit_critical(mask);
  722. }
  723. static PI_Controller *_pid(mot_contrl_t *ctrl, u8 id) {
  724. PI_Controller *pi = NULL;
  725. if (id == PID_ID_ID) {
  726. pi = &ctrl->foc.daxis;
  727. }else if (id == PID_IQ_ID) {
  728. pi = &ctrl->foc.qaxis;
  729. }else if (id == PID_VelLim_ID) {
  730. pi = &ctrl->pi_vel_lim;
  731. }else if (id == PID_Vel_ID) {
  732. pi = &ctrl->pi_vel;
  733. }else if (id == PID_AutoHold_ID) {
  734. pi = &ctrl->pi_lock;
  735. }
  736. return pi;
  737. }
  738. void mot_contrl_set_pid(mot_contrl_t *ctrl, u8 id, float kp, float ki, float kd) {
  739. if (id > PID_Max_ID) {
  740. return;
  741. }
  742. PI_Controller *pi = _pid(ctrl, id);
  743. if (pi != NULL) {
  744. u32 mask = cpu_enter_critical();
  745. pi->kp = kp;
  746. pi->ki = ki;
  747. pi->kd = kd;
  748. cpu_exit_critical(mask);
  749. }
  750. }
  751. void mot_contrl_get_pid(mot_contrl_t *ctrl, u8 id, float *kp, float *ki, float *kd) {
  752. if (id > PID_Max_ID) {
  753. return;
  754. }
  755. PI_Controller *pi = _pid(ctrl, id);
  756. if (pi != NULL) {
  757. *kp = pi->kp;
  758. *ki = pi->ki;
  759. *kd = pi->kd;
  760. }
  761. }
  762. void mot_contrl_calc_current(mot_contrl_t *ctrl) {
  763. float vd = ctrl->foc.out.vol_dq.d;
  764. float vq = ctrl->foc.out.vol_dq.q;
  765. float id = ctrl->out_idq_filterd.d;
  766. float iq = ctrl->out_idq_filterd.q;
  767. /*
  768. 根据公式(等幅值变换,功率不等):
  769. iDC x vDC = 3/2(iq x vq + id x vd);
  770. */
  771. float m_pow = (vd * id + vq * iq);
  772. float raw_idc = 0.0f;
  773. float v_dc = get_vbus_float();
  774. if (v_dc != 0.0f) {
  775. raw_idc = m_pow / v_dc;
  776. }
  777. LowPass_Filter(ctrl->dc_curr_calc, raw_idc, 0.02f);
  778. raw_idc = get_vbus_current();
  779. if (raw_idc != NO_VALID_CURRENT) {
  780. LowPass_Filter(ctrl->dc_curr_filted, raw_idc, 0.05f);
  781. }else {
  782. ctrl->dc_curr_filted = ctrl->dc_curr_calc;
  783. }
  784. ctrl->out_current_vec = NORM2_f(id, iq);
  785. }