motor.c 25 KB

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  1. #include "foc/motor/motor.h"
  2. #include "foc/motor/current.h"
  3. #include "foc/foc_config.h"
  4. #include "foc/mc_error.h"
  5. #include "foc/samples.h"
  6. #include "math/fast_math.h"
  7. #include "bsp/timer_count32.h"
  8. #include "libs/time_measure.h"
  9. #include "bsp/delay.h"
  10. #include "bsp/bsp.h"
  11. #include "bsp/adc.h"
  12. #include "bsp/pwm.h"
  13. #include "bsp/fan_pwm.h"
  14. #include "foc/commands.h"
  15. #include "libs/logger.h"
  16. #include "bsp/sched_timer.h"
  17. #include "foc/core/e_ctrl.h"
  18. #include "foc/samples.h"
  19. #include "foc/motor/motor_param.h"
  20. #include "foc/core/foc_observer.h"
  21. #include "foc/core/torque.h"
  22. #include "app/nv_storage.h"
  23. #include "foc/core/torque.h"
  24. #include "foc/limit.h"
  25. #ifdef CONFIG_DQ_STEP_RESPONSE
  26. extern float target_d;
  27. extern float target_q;
  28. #endif
  29. static bool mc_is_hwbrake(void);
  30. static bool mc_is_gpio_mlock(void);
  31. static void _pwm_brake_prot_timer_handler(shark_timer_t *);
  32. static shark_timer_t _brake_prot_timer = TIMER_INIT(_brake_prot_timer, _pwm_brake_prot_timer_handler);
  33. static void _autohold_beep_timer_handler(shark_timer_t *);
  34. static shark_timer_t _autohold_beep_timer = TIMER_INIT(_autohold_beep_timer, _autohold_beep_timer_handler);
  35. static void _fan_det_timer_handler(shark_timer_t *);
  36. static shark_timer_t _fan_det_timer1 = TIMER_INIT(_fan_det_timer1, _fan_det_timer_handler);
  37. static shark_timer_t _fan_det_timer2 = TIMER_INIT(_fan_det_timer2, _fan_det_timer_handler);
  38. static void _encoder_zero_off_timer_handler(shark_timer_t *);
  39. static shark_timer_t _encoder_zero_off_timer = TIMER_INIT(_encoder_zero_off_timer, _encoder_zero_off_timer_handler);
  40. static motor_t motor = {
  41. .s_direction = POSITIVE,
  42. .n_gear = 0,
  43. .b_is96Mode = false,
  44. .mode = CTRL_MODE_OPEN,
  45. };
  46. static void MC_Check_MosVbusThrottle(void) {
  47. int count = 1000;
  48. float ibus_adc = 0;
  49. float vref_adc = 0;
  50. float vref_5v_adc = 0;
  51. gpio_phase_u_detect(true);
  52. while(count-- > 0) {
  53. task_udelay(20);
  54. sample_uvw_phase();
  55. sample_throttle();
  56. sample_vbus();
  57. vref_adc += adc_get_vref();
  58. vref_5v_adc += adc_get_5v_ref();
  59. }
  60. adc_set_vref_calc(vref_adc/1000.0f);
  61. adc_set_5vref_calc(vref_5v_adc/1000.0f);
  62. sys_debug("5v ref %f\n", vref_5v_adc/1000.0f);
  63. count = 50;
  64. while(count-- >0) {
  65. task_udelay(300);
  66. ibus_adc += adc_get_ibus();
  67. }
  68. u16 offset = ((float)ibus_adc)/50.0f;
  69. sys_debug("ibus offset %d\n", offset);
  70. sample_ibus_offset(offset);
  71. gpio_phase_u_detect(false);
  72. float abc[3];
  73. get_phase_vols(abc);
  74. int vbus_vol = get_vbus_int();
  75. if (vbus_vol > nv_get_foc_params()->s_maxDCVol) {
  76. mc_set_critical_error(FOC_CRIT_OV_Vol_Err);
  77. }
  78. if ((get_throttle_float() < nv_get_foc_params()->f_minThroVol) || (get_throttle_float() > nv_get_foc_params()->f_maxThroVol)) {
  79. mc_set_critical_error(FOC_CRIT_THRO_Err);
  80. }
  81. if (abc[0] > vbus_vol/2 || abc[1] > vbus_vol/2 || abc[2] > vbus_vol/2) {
  82. mc_set_critical_error(FOC_CRIT_H_MOS_Err);
  83. }else if (abc[0] < 0.001f){
  84. mc_set_critical_error(FOC_CRIT_L_MOS_Err);
  85. }else if ((abc[0] > 0.5f) && (abc[1] < 0.001f || abc[2] < 0.001f)) {
  86. mc_set_critical_error(FOC_CRIT_Phase_Conn_Err);
  87. }
  88. sys_debug("phase vol %f, %f, %f\n", abc[0], abc[1], abc[2]);
  89. }
  90. static u32 _self_check_task(void *p) {
  91. if (ENC_Check_error()) {
  92. err_add_record(FOC_CRIT_Encoder_Err, 0);
  93. mc_set_critical_error(FOC_CRIT_Encoder_Err);
  94. }
  95. if (get_tick_ms() < 5000) { //启动后5s内检测锁电机线
  96. if (mc_is_gpio_mlock()) {
  97. mc_lock_motor(true);
  98. }
  99. }
  100. if (motor.b_lock_motor) {
  101. if (!mc_is_gpio_mlock()) {
  102. mc_lock_motor(false);
  103. }
  104. }
  105. if (fan_pwm_is_running()) {
  106. if ((get_delta_ms(motor.fan[0].start_ts) >= 5000) && (motor.fan[0].rpm == 0)) {
  107. mc_set_critical_error(FOC_CRIT_Fan1_Err);
  108. }else if (motor.fan[0].rpm > 0) {
  109. mc_clr_critical_error(FOC_CRIT_Fan1_Err);
  110. }
  111. if ((get_delta_ms(motor.fan[1].start_ts) >= 5000) && (motor.fan[1].rpm == 0)) {
  112. mc_set_critical_error(FOC_CRIT_Fan2_Err);
  113. }else if (motor.fan[1].rpm > 0) {
  114. mc_clr_critical_error(FOC_CRIT_Fan2_Err);
  115. }
  116. }
  117. return 5;
  118. }
  119. static void mc_detect_vbus_mode(void) {
  120. #ifdef CONFIG_FORCE_96V_MODE
  121. motor.b_is96Mode = true;
  122. #else
  123. motor.b_is96Mode = get_vbus_int() >= CONFIG_96V_MODE_VOL;
  124. #endif
  125. }
  126. static void _mc_internal_init(u8 mode, bool start) {
  127. motor.mode = mode;
  128. motor.throttle = 0;
  129. motor.b_start = start;
  130. motor.b_runStall = false;
  131. motor.runStall_time = 0;
  132. motor.b_epm = false;
  133. motor.b_epm_cmd_move = false;
  134. motor.epm_dir = EPM_Dir_None;
  135. motor.n_autohold_time = 0;
  136. motor.b_auto_hold = 0;
  137. motor.b_break = false;
  138. motor.b_wait_brk_release = false;
  139. motor.b_force_run = false;
  140. }
  141. static void mc_gear_vmode_changed(void) {
  142. mc_gear_t *gears;
  143. if (motor.b_is96Mode) {
  144. gears = &nv_get_gear_configs()->gears_96[0];
  145. }else {
  146. gears = &nv_get_gear_configs()->gears_48[0];
  147. }
  148. //sys_debug("limit %d-%d-%d, mode = %s\n", gears[motor.n_gear].u_maxRPM, gears[motor.n_gear].u_maxIdc, gears[motor.n_gear].u_maxTorque, motor.b_is96Mode?"96V":"48V");
  149. PMSM_FOC_SpeedLimit(gears[motor.n_gear].u_maxRPM);
  150. PMSM_FOC_DCCurrLimit(gears[motor.n_gear].u_maxIdc);
  151. PMSM_FOC_TorqueLimit(gears[motor.n_gear].u_maxTorque);
  152. }
  153. void mc_init(void) {
  154. fan_pwm_init();
  155. adc_init();
  156. pwm_3phase_init();
  157. samples_init();
  158. motor_encoder_init();
  159. foc_command_init();
  160. torque_init();
  161. mc_detect_vbus_mode();
  162. PMSM_FOC_CoreInit();
  163. eCtrl_init(nv_get_foc_params()->n_acc_time, nv_get_foc_params()->n_dec_time);
  164. mc_gpio_init();
  165. limter_set_under_voltage(nv_get_foc_params()->s_minDCVol);
  166. MC_Check_MosVbusThrottle();
  167. sched_timer_enable(CONFIG_SPD_CTRL_US);
  168. shark_task_create(_self_check_task, NULL);
  169. pwm_up_enable(true);
  170. }
  171. motor_t * mc_params(void) {
  172. return &motor;
  173. }
  174. void mc_need_update(void) {
  175. motor.b_updated = true;
  176. }
  177. bool mc_unsafe_critical_error(void) {
  178. u32 err = motor.n_CritiCalErrMask & (~(FOC_Cri_Err_Mask(FOC_CRIT_Fan1_Err)));
  179. err = err & (~(FOC_Cri_Err_Mask(FOC_CRIT_Fan2_Err)));
  180. #ifdef CONFIG_DQ_STEP_RESPONSE
  181. sys_debug("err=0x%x\n", err);
  182. err = err & (~(FOC_Cri_Err_Mask(FOC_CRIT_Encoder_Err)));
  183. sys_debug("err=0x%x\n", err);
  184. #endif
  185. return (err != 0);
  186. }
  187. bool mc_start(u8 mode) {
  188. if (motor.b_start) {
  189. return true;
  190. }
  191. #ifdef CONFIG_DQ_STEP_RESPONSE
  192. mode = CTRL_MODE_CURRENT;
  193. target_d = 0.0f;
  194. target_q = 0.0f;
  195. #endif
  196. mc_detect_vbus_mode();
  197. if (motor.b_lock_motor) {
  198. PMSM_FOC_SetErrCode(FOC_NotAllowed);
  199. return false;
  200. }
  201. MC_Check_MosVbusThrottle();
  202. if (mc_unsafe_critical_error()) {
  203. PMSM_FOC_SetErrCode(FOC_Have_CritiCal_Err);
  204. return false;
  205. }
  206. if (mode > CTRL_MODE_CURRENT) {
  207. PMSM_FOC_SetErrCode(FOC_Param_Err);
  208. return false;
  209. }
  210. if (motor_encoder_get_speed() > CONFIG_ZERO_SPEED_RPM) {
  211. PMSM_FOC_SetErrCode(FOC_NowAllowed_With_Speed);
  212. return false;
  213. }
  214. if (!mc_throttle_released()) {
  215. PMSM_FOC_SetErrCode(FOC_Throttle_Err);
  216. return false;
  217. }
  218. pwm_up_enable(false);
  219. _mc_internal_init(mode, true);
  220. torque_reset();
  221. eCtrl_init(nv_get_foc_params()->n_acc_time, nv_get_foc_params()->n_dec_time);
  222. motor_encoder_start(true);
  223. PMSM_FOC_Start(mode);
  224. PMSM_FOC_RT_LimInit();
  225. pwm_turn_on_low_side();
  226. delay_ms(10);
  227. phase_current_offset_calibrate();
  228. pwm_start();
  229. delay_us(10); //wait for ebrake error
  230. if (mc_unsafe_critical_error()) {
  231. mc_stop();
  232. return false;
  233. }
  234. adc_start_convert();
  235. phase_current_calibrate_wait();
  236. if (phase_curr_offset_check()) {
  237. mc_set_critical_error(FOC_CRIT_CURR_OFF_Err);
  238. mc_stop();
  239. return false;
  240. }
  241. if (mc_is_hwbrake()) {
  242. PMSM_FOC_Brake(true);
  243. }
  244. gpio_beep(200);
  245. return true;
  246. }
  247. bool mc_stop(void) {
  248. if (!motor.b_start) {
  249. return true;
  250. }
  251. if (motor.b_lock_motor) {
  252. PMSM_FOC_SetErrCode(FOC_NotAllowed);
  253. return false;
  254. }
  255. if (motor_encoder_get_speed() > CONFIG_ZERO_SPEED_RPM) {
  256. PMSM_FOC_SetErrCode(FOC_NowAllowed_With_Speed);
  257. return false;
  258. }
  259. if (!mc_throttle_released()) {
  260. PMSM_FOC_SetErrCode(FOC_Throttle_Err);
  261. return false;
  262. }
  263. u32 mask = cpu_enter_critical();
  264. _mc_internal_init(CTRL_MODE_OPEN, false);
  265. adc_stop_convert();
  266. pwm_stop();
  267. PMSM_FOC_Stop();
  268. motor_encoder_start(false);
  269. pwm_up_enable(true);
  270. cpu_exit_critical(mask);
  271. return true;
  272. }
  273. bool mc_set_gear(u8 gear) {
  274. if (gear >= CONFIG_MAX_GEAR_NUM) {
  275. PMSM_FOC_SetErrCode(FOC_Param_Err);
  276. return false;
  277. }
  278. if (motor.n_gear != gear) {
  279. motor.n_gear = gear;
  280. u32 mask = cpu_enter_critical();
  281. mc_gear_vmode_changed();
  282. cpu_exit_critical(mask);
  283. }
  284. return true;
  285. }
  286. u8 mc_get_gear(void) {
  287. if (motor.n_gear == 3){
  288. return 0;
  289. }
  290. return motor.n_gear + 1;
  291. }
  292. bool mc_set_foc_mode(u8 mode) {
  293. if (mode == motor.mode) {
  294. return true;
  295. }
  296. if (!motor.b_start) {
  297. return false;
  298. }
  299. u32 mask = cpu_enter_critical();
  300. bool ret = false;
  301. if (PMSM_FOC_SetCtrlMode(mode)) {
  302. motor.mode = mode;
  303. if (mode == CTRL_MODE_OPEN || mode == CTRL_MODE_CURRENT) {
  304. PMSM_FOC_Start(motor.mode);
  305. pwm_enable_channel();
  306. }
  307. ret = true;
  308. }
  309. cpu_exit_critical(mask);
  310. return ret;
  311. }
  312. bool mc_start_epm(bool epm) {
  313. if (motor.b_epm == epm) {
  314. return true;
  315. }
  316. if (!motor.b_start) {
  317. PMSM_FOC_SetErrCode(FOC_NotAllowed);
  318. return false;
  319. }
  320. if (motor_encoder_get_speed() > CONFIG_ZERO_SPEED_RPM) {
  321. PMSM_FOC_SetErrCode(FOC_NowAllowed_With_Speed);
  322. return false;
  323. }
  324. if (!mc_throttle_released()) {
  325. PMSM_FOC_SetErrCode(FOC_Throttle_Err);
  326. return false;
  327. }
  328. u32 mask = cpu_enter_critical();
  329. motor.b_epm = epm;
  330. if (epm) {
  331. eCtrl_set_TgtSpeed(0);
  332. motor.mode = CTRL_MODE_SPD;
  333. PMSM_FOC_TorqueLimit(nv_get_foc_params()->s_maxEpmTorqueLim);
  334. PMSM_FOC_SetCtrlMode(CTRL_MODE_SPD);
  335. }else {
  336. motor.epm_dir = EPM_Dir_None;
  337. motor.mode = CTRL_MODE_TRQ;
  338. motor.b_epm_cmd_move = false;
  339. PMSM_FOC_SetCtrlMode(CTRL_MODE_TRQ);
  340. mc_gear_vmode_changed();
  341. }
  342. cpu_exit_critical(mask);
  343. return false;
  344. }
  345. bool mc_is_epm(void) {
  346. return motor.b_epm;
  347. }
  348. bool mc_is_start(void) {
  349. return (motor.b_start || PMSM_FOC_Is_Start());
  350. }
  351. bool mc_start_epm_move(EPM_Dir_t dir, bool is_command) {
  352. if (!motor.b_epm || !motor.b_start) {
  353. PMSM_FOC_SetErrCode(FOC_NotAllowed);
  354. return false;
  355. }
  356. if ((dir == motor.epm_dir) && (is_command == motor.b_epm_cmd_move)) {
  357. return true;
  358. }
  359. u32 mask = cpu_enter_critical();
  360. motor.epm_dir = dir;
  361. if (dir != EPM_Dir_None) {
  362. motor.b_epm_cmd_move = is_command;
  363. if (!PMSM_FOC_Is_Start()) {
  364. PMSM_FOC_Start(motor.mode);
  365. pwm_enable_channel();
  366. }
  367. float rpm = nv_get_foc_params()->s_maxEpmRPM;
  368. if (dir == EPM_Dir_Back) {
  369. rpm = -rpm;
  370. }
  371. sys_debug("rpm %f\n", rpm);
  372. PMSM_FOC_Set_Speed(rpm);
  373. }else {
  374. motor.b_epm_cmd_move = false;
  375. PMSM_FOC_Set_Speed(0);
  376. }
  377. cpu_exit_critical(mask);
  378. return true;
  379. }
  380. void mc_set_fan_duty(u8 duty) {
  381. sys_debug("fan duty %d\n", duty);
  382. if (!fan_pwm_is_running() && duty > 0) {
  383. motor.fan[0].start_ts = get_tick_ms();
  384. motor.fan[1].start_ts = get_tick_ms();
  385. shark_timer_post(&_fan_det_timer1, 5000);
  386. shark_timer_post(&_fan_det_timer2, 5000);
  387. }else if (duty == 0) {
  388. shark_timer_cancel(&_fan_det_timer1);
  389. shark_timer_cancel(&_fan_det_timer2);
  390. }
  391. fan_set_duty(duty);
  392. }
  393. bool mc_command_epm_move(EPM_Dir_t dir) {
  394. return mc_start_epm_move(dir, true);
  395. }
  396. bool mc_throttle_epm_move(EPM_Dir_t dir) {
  397. return mc_start_epm_move(dir, false);
  398. }
  399. extern void sample_test_start(void);
  400. void mc_set_throttle_r(u8 r) {
  401. motor.u_throttle_ration = r;
  402. if (r > 0) {
  403. motor.b_ignor_throttle = true;
  404. mc_clr_critical_error(FOC_CRIT_THRO_Err);
  405. }else {
  406. motor.b_ignor_throttle = false;
  407. }
  408. }
  409. void mc_use_throttle(void) {
  410. motor.b_ignor_throttle = false;
  411. }
  412. void mc_get_running_status(u8 *data) {
  413. data[0] = motor.mode;
  414. data[0] |= (PMSM_FOC_AutoHoldding()?1:0) << 2;
  415. data[0] |= (motor.b_break?1:0) << 3;
  416. data[0] |= (PMSM_FOC_Get()->in.b_cruiseEna?1:0) << 4;
  417. data[0] |= (motor.b_start?1:0) << 5;
  418. data[0] |= (mc_is_epm()?1:0) << 6;
  419. data[0] |= (motor.b_lock_motor) << 7; //motor locked
  420. }
  421. u16 mc_get_running_status2(void) {
  422. u16 data = 0;
  423. data = motor.n_gear;
  424. data |= (PMSM_FOC_AutoHoldding()?1:0) << 2;
  425. data |= (motor.b_break?1:0) << 3;
  426. data |= (PMSM_FOC_Get()->in.b_cruiseEna?1:0) << 4;
  427. data |= (motor.b_start?1:0) << 5;
  428. data |= (mc_is_epm()?1:0) << 6;
  429. data |= (motor.b_lock_motor) << 7; //motor locked
  430. data |= (eCtrl_is_eBrk_Running()?1:0) << 8; //能量回收运行标志
  431. data |= ((motor.n_CritiCalErrMask != 0)?1:0) << 9;
  432. data |= (fan_pwm_is_running()?1:0) << 10; //风扇是否运行
  433. data |= (motor.b_runStall?1:0) << 11; //是否堵转
  434. data |= (PMSM_FOC_iDC_is_Limited()?1:0) << 12; //是否欠压限制母线电流
  435. data |= (PMSM_FOC_Torque_is_Limited()?1:0) << 13; //是否高温限扭矩
  436. data |= (motor.b_is96Mode?1:0) << 14; //是否高压模式
  437. return data;
  438. }
  439. static float _force_angle = 0.0f;
  440. static int _force_wait = 2000;
  441. /* 开环,强制给定电角度和DQ的电压 */
  442. void mc_force_run_open(s16 vd, s16 vq) {
  443. if (motor.b_start || motor.b_force_run) {
  444. if (vd == 0 && vq == 0) {
  445. PMSM_FOC_SetOpenVdq(0, 0);
  446. delay_ms(500);
  447. wdog_reload();
  448. adc_stop_convert();
  449. pwm_stop();
  450. PMSM_FOC_Stop();
  451. pwm_up_enable(true);
  452. motor.b_force_run = false;
  453. }
  454. return;
  455. }
  456. if (vd == 0 && vq == 0) {
  457. return;
  458. }
  459. MC_Check_MosVbusThrottle();
  460. if (mc_unsafe_critical_error()) {
  461. PMSM_FOC_SetErrCode(FOC_Have_CritiCal_Err);
  462. }
  463. pwm_up_enable(false);
  464. pwm_turn_on_low_side();
  465. task_udelay(500);
  466. PMSM_FOC_Start(CTRL_MODE_OPEN);
  467. phase_current_offset_calibrate();
  468. pwm_start();
  469. adc_start_convert();
  470. pwm_enable_channel();
  471. phase_current_calibrate_wait();
  472. PMSM_FOC_Set_Angle(0);
  473. PMSM_FOC_SetOpenVdq(vd, 0);
  474. _force_wait = 2000;
  475. motor.b_force_run = true;
  476. }
  477. void mc_encoder_off_calibrate(s16 vd) {
  478. if (motor.b_start || motor.b_calibrate) {
  479. return;
  480. }
  481. motor.b_calibrate = true;
  482. pwm_up_enable(false);
  483. pwm_turn_on_low_side();
  484. task_udelay(500);
  485. PMSM_FOC_Start(CTRL_MODE_OPEN);
  486. phase_current_offset_calibrate();
  487. pwm_start();
  488. adc_start_convert();
  489. phase_current_calibrate_wait();
  490. PMSM_FOC_Set_Angle(0);
  491. PMSM_FOC_SetOpenVdq(vd, 0);
  492. delay_ms(2000);
  493. motor_encoder_set_direction(POSITIVE);
  494. for (int i = 0; i < 200; i++) {
  495. for (float angle = 0; angle < 360; angle++) {
  496. PMSM_FOC_Set_Angle(angle);
  497. delay_ms(1);
  498. if (i > 20) {
  499. motor_encoder_offset(angle);
  500. }
  501. }
  502. wdog_reload();
  503. if (motor_encoder_offset_is_finish()) {
  504. break;
  505. }
  506. }
  507. motor_encoder_set_direction(NEGATIVE);
  508. delay_ms(100);
  509. for (int i = 0; i < 200; i++) {
  510. for (float angle = 360; angle > 0; angle--) {
  511. PMSM_FOC_Set_Angle(angle);
  512. delay_ms(1);
  513. if (i > 10) {
  514. motor_encoder_offset(angle);
  515. }
  516. }
  517. wdog_reload();
  518. if (motor_encoder_offset_is_finish()) {
  519. break;
  520. }
  521. }
  522. delay_ms(500);
  523. PMSM_FOC_SetOpenVdq(0, 0);
  524. delay_ms(500);
  525. wdog_reload();
  526. adc_stop_convert();
  527. pwm_stop();
  528. PMSM_FOC_Stop();
  529. pwm_up_enable(true);
  530. motor_encoder_data_upload();
  531. motor.b_calibrate = false;
  532. }
  533. static void _encoder_zero_off_timer_handler(shark_timer_t *t){
  534. if (!motor.b_calibrate) {
  535. return;
  536. }
  537. float enc_off = 0.0f;
  538. float phase = motor_encoder_zero_phase_detect(&enc_off);
  539. PMSM_FOC_SetOpenVdq(0, 0);
  540. delay_ms(50);
  541. adc_stop_convert();
  542. pwm_stop();
  543. PMSM_FOC_Stop();
  544. _mc_internal_init(CTRL_MODE_OPEN, false);
  545. motor.b_calibrate = false;
  546. if (phase != INVALID_ANGLE) {
  547. nv_save_angle_offset(phase);
  548. }
  549. }
  550. bool mc_encoder_zero_calibrate(s16 vd) {
  551. if (motor.b_calibrate) {
  552. if (vd == 0) {
  553. encoder_clear_cnt_offset();
  554. shark_timer_cancel(&_encoder_zero_off_timer);
  555. PMSM_FOC_SetOpenVdq(0, 0);
  556. delay_ms(500);
  557. adc_stop_convert();
  558. pwm_stop();
  559. PMSM_FOC_Stop();
  560. _mc_internal_init(CTRL_MODE_OPEN, false);
  561. motor.b_calibrate = false;
  562. }
  563. return true;
  564. }
  565. encoder_clear_cnt_offset();
  566. MC_Check_MosVbusThrottle();
  567. if (mc_unsafe_critical_error()) {
  568. PMSM_FOC_SetErrCode(FOC_Have_CritiCal_Err);
  569. return false;
  570. }
  571. _mc_internal_init(CTRL_MODE_OPEN, true);
  572. motor.b_calibrate = true;
  573. pwm_turn_on_low_side();
  574. task_udelay(500);
  575. PMSM_FOC_Start(CTRL_MODE_OPEN);
  576. phase_current_offset_calibrate();
  577. pwm_start();
  578. adc_start_convert();
  579. pwm_enable_channel();
  580. phase_current_calibrate_wait();
  581. PMSM_FOC_Set_Angle(0);
  582. PMSM_FOC_SetOpenVdq(vd, 0);
  583. shark_timer_post(&_encoder_zero_off_timer, 6*1000);
  584. return true;
  585. }
  586. bool mc_current_sensor_calibrate(float current) {
  587. if (!mc_start(CTRL_MODE_OPEN)) {
  588. return false;
  589. }
  590. phase_current_sensor_start_calibrate(current);
  591. phase_current_calibrate_wait();
  592. return true;
  593. }
  594. bool mc_lock_motor(bool lock) {
  595. if (motor.b_lock_motor == lock) {
  596. return true;
  597. }
  598. int ret = true;
  599. u32 mask = cpu_enter_critical();
  600. if (motor.b_start) {
  601. PMSM_FOC_SetErrCode(FOC_NotAllowed);
  602. ret = false;
  603. goto ml_ex_cri;
  604. }
  605. if (lock && (motor_encoder_get_speed() > CONFIG_ZERO_SPEED_RPM)) {
  606. PMSM_FOC_SetErrCode(FOC_NowAllowed_With_Speed);
  607. ret = false;
  608. goto ml_ex_cri;
  609. }
  610. motor.b_lock_motor = lock;
  611. if (lock) {
  612. pwm_start();
  613. pwm_update_duty(FOC_PWM_Half_Period/2, FOC_PWM_Half_Period/2, FOC_PWM_Half_Period/2);
  614. pwm_enable_channel();
  615. }else {
  616. pwm_stop();
  617. }
  618. ml_ex_cri:
  619. cpu_exit_critical(mask);
  620. return ret;
  621. }
  622. bool mc_auto_hold(bool hold) {
  623. if (motor.b_auto_hold == hold) {
  624. return true;
  625. }
  626. if (nv_get_foc_params()->n_autoHold == 0) {
  627. PMSM_FOC_SetErrCode(FOC_NotAllowed);
  628. return false;
  629. }
  630. if (!motor.b_start) {
  631. PMSM_FOC_SetErrCode(FOC_NotAllowed);
  632. return false;
  633. }
  634. if (hold && !mc_throttle_released()) {
  635. PMSM_FOC_SetErrCode(FOC_Throttle_Err);
  636. return false;
  637. }
  638. u32 mask = cpu_enter_critical();
  639. motor.b_auto_hold = hold;
  640. if (!PMSM_FOC_Is_Start()) {
  641. PMSM_FOC_Start(motor.mode);
  642. PMSM_FOC_AutoHold(hold);
  643. pwm_enable_channel();
  644. }else {
  645. PMSM_FOC_AutoHold(hold);
  646. }
  647. cpu_exit_critical(mask);
  648. return true;
  649. }
  650. void mc_set_critical_error(u8 err) {
  651. motor.n_CritiCalErrMask |= (1u << err);
  652. }
  653. void mc_clr_critical_error(u8 err) {
  654. motor.n_CritiCalErrMask &= ~(1u << err);
  655. }
  656. u32 mc_get_critical_error(void) {
  657. return motor.n_CritiCalErrMask;
  658. }
  659. bool mc_throttle_released(void) {
  660. if (motor.b_ignor_throttle) {
  661. return motor.u_throttle_ration == 0;
  662. }
  663. return get_throttle_float() <= nv_get_foc_params()->n_startThroVol;
  664. }
  665. static bool mc_is_gpio_mlock(void) {
  666. int count = 50;
  667. int settimes = 0;
  668. while(count-- > 0) {
  669. bool b1 = gpio_motor_locked();
  670. if (b1) {
  671. settimes ++;
  672. }
  673. delay_us(1);
  674. }
  675. if (settimes == 0) {
  676. return false;
  677. }else if (settimes == 50) {
  678. return true;
  679. }
  680. //有干扰,do nothing
  681. return false;
  682. }
  683. static bool mc_is_hwbrake(void) {
  684. int count = 50;
  685. int settimes = 0;
  686. while(count-- > 0) {
  687. bool b1 = mc_get_gpio_brake() && mc_get_gpio_brake1();
  688. if (b1) {
  689. settimes ++;
  690. }
  691. delay_us(1);
  692. }
  693. if (settimes == 0) {
  694. #if GPIO_BREAK_MODE==GPIO_LOW_BRK_MODE
  695. return true;
  696. #else
  697. return false;
  698. #endif
  699. }else if (settimes == 50) {
  700. #if GPIO_BREAK_MODE==GPIO_LOW_BRK_MODE
  701. return false;
  702. #else
  703. return true;
  704. #endif
  705. }
  706. //有干扰,do nothing
  707. motor.n_brake_errors++;
  708. return false;
  709. }
  710. static void _fan_det_timer_handler(shark_timer_t *t) {
  711. if (t == &_fan_det_timer1) {
  712. motor.fan[0].rpm = 0;
  713. motor.fan[0].det_ts = 0;
  714. }else {
  715. motor.fan[1].rpm = 0;
  716. motor.fan[1].det_ts = 0;
  717. }
  718. }
  719. void Fan_IRQHandler(int idx) {
  720. fan_t *fan = motor.fan + idx;
  721. u32 pre_ts = fan->det_ts;
  722. u32 delta_ts = get_delta_ms(pre_ts);
  723. fan->det_ts = get_tick_ms();
  724. float rpm = 60.0f * 1000 / (float)delta_ts;
  725. LowPass_Filter(fan->rpm, rpm, 0.1f);
  726. if (idx == 0) {
  727. shark_timer_post(&_fan_det_timer1, 100);
  728. }else {
  729. shark_timer_post(&_fan_det_timer2, 100);
  730. }
  731. }
  732. void MC_Brake_IRQHandler(void) {
  733. if (mc_is_hwbrake()) {
  734. motor.b_break = true;
  735. }else {
  736. motor.b_break = false;
  737. }
  738. if (!motor.b_start) {
  739. return;
  740. }
  741. if (motor.b_break) {
  742. PMSM_FOC_Brake(true);
  743. }else {
  744. PMSM_FOC_Brake(false);
  745. }
  746. }
  747. static void _pwm_brake_prot_timer_handler(shark_timer_t *t){
  748. pwm_brake_enable(true);
  749. sys_debug("MC protect error\n");
  750. }
  751. void MC_Protect_IRQHandler(void){
  752. pwm_brake_enable(false);
  753. shark_timer_post(&_brake_prot_timer, 1000);
  754. if (!motor.b_start) {
  755. return;
  756. }
  757. mc_set_critical_error(FOC_CRIT_Phase_Err);
  758. _mc_internal_init(CTRL_MODE_OPEN, false);
  759. adc_stop_convert();
  760. pwm_stop();
  761. PMSM_FOC_Stop();
  762. pwm_up_enable(true);
  763. }
  764. void TIMER_UP_IRQHandler(void){
  765. if (!motor.b_start && !PMSM_FOC_Is_Start()) {
  766. motor_encoder_update();
  767. }
  768. }
  769. measure_time_t g_meas_foc = {.exec_max_time = 20, .intval_max_time = 62, .intval_low_err = 0, .intval_hi_err = 0, .first = true,};
  770. #define TIME_MEATURE_START() time_measure_start(&g_meas_foc)
  771. #define TIME_MEATURE_END() time_measure_end(&g_meas_foc)
  772. /*ADC 电流采集中断,调用FOC的核心处理函数*/
  773. void ADC_IRQHandler(void) {
  774. if (phase_current_offset()) {//check if is adc offset checked
  775. return;
  776. }
  777. if (phase_current_sensor_do_calibrate()){
  778. pwm_update_duty(100, FOC_PWM_Half_Period-100, 100);
  779. pwm_update_sample(FOC_PWM_Half_Period-1, FOC_PWM_Half_Period+1, PHASE_BC);
  780. return;
  781. }
  782. TIME_MEATURE_START();
  783. PMSM_FOC_Schedule();
  784. TIME_MEATURE_END();
  785. }
  786. #ifndef CONFIG_DQ_STEP_RESPONSE
  787. static bool mc_can_stop_foc(void) {
  788. if (mc_throttle_released() && PMSM_FOC_GetSpeed() == 0.0f) {
  789. if (!PMSM_FOC_AutoHoldding() && motor.epm_dir == EPM_Dir_None) {
  790. return true;
  791. }
  792. }
  793. /* 启用无感观测器,同时速度低于观测器允许的最小速度,关闭输出,滑行 */
  794. if (!foc_observer_is_encoder() && PMSM_FOC_GetSpeed() < CONFIG_SMO_MIN_SPEED) {
  795. return true;
  796. }
  797. return false;
  798. }
  799. static bool mc_can_restart_foc(void) {
  800. return (!PMSM_FOC_Is_Start()) && (!mc_throttle_released()) && (!mc_unsafe_critical_error());
  801. }
  802. #endif
  803. static bool mc_run_stall_process(u8 run_mode) {
  804. if ((run_mode == CTRL_MODE_TRQ || run_mode == CTRL_MODE_SPD) && !PMSM_FOC_AutoHoldding()) {
  805. //堵转判断
  806. if (motor.b_runStall) {
  807. if (!mc_throttle_released()) {
  808. return true;
  809. }
  810. motor.runStall_time = 0;
  811. motor.b_runStall = false; //转把释放,清除堵转标志
  812. }else if (PMSM_FOC_Get_Real_Torque() >= CONFIG_STALL_MAX_CURRENT){
  813. if (ABS(PMSM_FOC_GetSpeed()) < 1.0f && (motor.runStall_time == 0)) {
  814. motor.runStall_time = get_tick_ms();
  815. motor.runStall_pos = motor_encoder_get_position();
  816. }
  817. if (motor.runStall_time > 0) {
  818. if (get_delta_ms(motor.runStall_time) >= CONFIG_STALL_MAX_TIME) {
  819. motor.b_runStall = true;
  820. motor.runStall_time = 0;
  821. PMSM_FOC_Set_Torque(0);
  822. torque_reset();
  823. return true;
  824. }
  825. if (ABS(motor.runStall_pos - motor_encoder_get_position()) >= 0.2f) {
  826. motor.runStall_time = 0;
  827. }
  828. }
  829. }else {
  830. motor.runStall_time = 0;
  831. }
  832. }
  833. return false;
  834. }
  835. static void _autohold_beep_timer_handler(shark_timer_t *t) {
  836. gpio_beep(60);
  837. }
  838. static void mc_autohold_process(void) {
  839. if (nv_get_foc_params()->n_autoHold == 0) {
  840. if (PMSM_FOC_AutoHoldding()) {
  841. mc_auto_hold(false);
  842. }
  843. return;
  844. }
  845. if (PMSM_FOC_AutoHoldding()) {
  846. if (!mc_throttle_released()) {
  847. mc_auto_hold(false);
  848. motor.b_wait_brk_release = false;
  849. }else if (!motor.b_break && motor.b_wait_brk_release) {
  850. motor.b_wait_brk_release = false;
  851. }else if (motor.b_break && !motor.b_wait_brk_release) {
  852. mc_auto_hold(false);
  853. }
  854. }
  855. if (!PMSM_FOC_AutoHoldding() && motor.b_break && (motor_encoder_get_speed() < CONFIG_ZERO_SPEED_RPM)) {
  856. if (motor.n_autohold_time == 0) {
  857. motor.n_autohold_time = get_tick_ms();
  858. }else {
  859. if (get_delta_ms(motor.n_autohold_time) >= CONFIG_AUTOHOLD_DETECT_TIME) {
  860. if (mc_auto_hold(true)) {
  861. motor.b_wait_brk_release = true;
  862. shark_timer_post(&_autohold_beep_timer, 0);
  863. }
  864. }
  865. }
  866. }else {
  867. motor.n_autohold_time = 0;
  868. }
  869. }
  870. static void mc_process_throttle_epm(void) {
  871. if (!motor.b_epm_cmd_move) {//通过命令前进后退,不处理转把
  872. if (mc_throttle_released()) {
  873. mc_throttle_epm_move(EPM_Dir_None);
  874. }else {
  875. mc_throttle_epm_move(EPM_Dir_Forward);
  876. }
  877. }
  878. }
  879. /*FOC 的部分处理,比如速度环,状态机,转把采集等*/
  880. measure_time_t g_meas_MCTask;
  881. #define mc_TaskStart time_measure_start(&g_meas_MCTask)
  882. #define mc_TaskEnd time_measure_end(&g_meas_MCTask)
  883. void Sched_MC_mTask(void) {
  884. mc_TaskStart;
  885. adc_vref_filter();
  886. bool is96v_prev = motor.b_is96Mode;
  887. mc_detect_vbus_mode();
  888. u8 runMode = PMSM_FOC_CtrlMode();
  889. /*保护功能*/
  890. bool limted = PMSM_FOC_RunTime_Limit();
  891. /* 母线电流,实际采集的相电流矢量大小的计算 */
  892. PMSM_FOC_Calc_Current();
  893. if (motor.b_calibrate || (motor.mode == CTRL_MODE_OPEN)) {
  894. if (motor.b_force_run) {
  895. if (_force_wait > 0) {
  896. --_force_wait;
  897. }else {
  898. _force_angle += 1.0f;
  899. rand_angle(_force_angle);
  900. PMSM_FOC_Set_Angle(_force_angle);
  901. }
  902. }
  903. mc_TaskEnd;
  904. return;
  905. }
  906. if ((is96v_prev != motor.b_is96Mode) || limted) {
  907. mc_gear_vmode_changed();
  908. }
  909. /* 堵转处理 */
  910. if (mc_run_stall_process(runMode) || (runMode == CTRL_MODE_CURRENT)) {
  911. eCtrl_Running();
  912. PMSM_FOC_Slow_Task();
  913. mc_TaskEnd;
  914. return;
  915. }
  916. if ((runMode != CTRL_MODE_OPEN) || (motor.mode != CTRL_MODE_OPEN)) {
  917. #ifndef CONFIG_DQ_STEP_RESPONSE
  918. mc_autohold_process();
  919. if (motor.mode != CTRL_MODE_OPEN) {
  920. u32 mask;
  921. if (mc_can_stop_foc()) {
  922. if (PMSM_FOC_Is_Start()) {
  923. mask = cpu_enter_critical();
  924. PMSM_FOC_Stop();
  925. pwm_disable_channel();
  926. cpu_exit_critical(mask);
  927. }
  928. }
  929. if (mc_can_restart_foc()) {
  930. mask = cpu_enter_critical();
  931. PMSM_FOC_Start(motor.mode);
  932. mc_gear_vmode_changed();
  933. torque_reset();
  934. pwm_enable_channel();
  935. cpu_exit_critical(mask);
  936. }
  937. }
  938. if (runMode != CTRL_MODE_OPEN) {
  939. eCtrl_Running();
  940. if ((runMode == CTRL_MODE_SPD) && mc_is_epm()) {
  941. mc_process_throttle_epm();
  942. }else {
  943. if (motor.b_ignor_throttle) { //使用软件设置的油门开度
  944. float r = (float)motor.u_throttle_ration/100.0f;
  945. request_torque(r);
  946. }else {
  947. throttle_process(runMode, get_throttle_float());
  948. }
  949. }
  950. PMSM_FOC_Slow_Task();
  951. }
  952. #endif
  953. }
  954. mc_TaskEnd;
  955. }