#include "foc/motor/motor.h" #include "foc/motor/current.h" #include "foc/foc_config.h" #include "foc/mc_error.h" #include "foc/samples.h" #include "math/fast_math.h" #include "bsp/bsp_driver.h" #include "libs/time_measure.h" #include "foc/commands.h" #include "libs/logger.h" #include "foc/samples.h" #include "foc/motor/motor_param.h" #include "foc/core/foc_observer.h" #include "foc/core/F_Calc.h" #include "foc/core/etcs.h" #include "app/nv_storage.h" #include "app/factory.h" #include "foc/motor/mot_params_ind.h" #include "foc/motor/throttle.h" #include "foc/limit.h" extern u32 enc_pwm_err_ms; extern s16 enc_delta_err1, enc_delta_err2; static bool mc_detect_hwbrake(void); static bool mc_is_gpio_mlock(void); static void _pwm_brake_prot_timer_handler(shark_timer_t *); static shark_timer_t _brake_prot_timer = TIMER_INIT(_brake_prot_timer, _pwm_brake_prot_timer_handler); static void _fan_det_timer_handler(shark_timer_t *); static shark_timer_t _fan_det_timer1 = TIMER_INIT(_fan_det_timer1, _fan_det_timer_handler); static shark_timer_t _fan_det_timer2 = TIMER_INIT(_fan_det_timer2, _fan_det_timer_handler); static void _encoder_zero_off_timer_handler(shark_timer_t *); static shark_timer_t _encoder_zero_off_timer = TIMER_INIT(_encoder_zero_off_timer, _encoder_zero_off_timer_handler); static void _led_off_timer_handler(shark_timer_t *); static shark_timer_t _led_off_timer = TIMER_INIT(_led_off_timer, _led_off_timer_handler); static void _if_start_timer_handler(shark_timer_t *); static shark_timer_t _if_start_timer = TIMER_INIT(_if_start_timer, _if_start_timer_handler); motor_t motor = { .s_direction = POSITIVE, .n_gear = 0, .b_high_vol_mode = false, .mode = CTRL_MODE_OPEN, .mos_lim = 0, .motor_lim = 0, .b_ind_start = false, .s_target_speed = MAX_S16, .s_force_torque = MAX_S16, .u_set.idc_lim = IDC_USER_LIMIT_NONE, .u_set.rpm_lim = RPM_USER_LIMIT_NONE, .u_set.ebrk_lvl = 0, .u_set.n_brkShutPower = CONFIG_Settings_BrkShutPower, .u_set.b_tcs = 0xFF, }; /* 无感运行的挡位,限制速度,母线电流,最大扭矩 */ static gear_t sensorless_gear = { .max_speed = CONFIG_SENSORLESS_MAX_SPEED, .max_torque = CONFIG_SENSORLESS_MAX_TORQUE, .max_idc = CONFIG_SENSORLESS_MAX_IDC, .zero_accl = 1500, .accl_time = 1500, .torque = {100, 80, 60, 50, 40, 30, 0, 0, 0, 0}, }; static runtime_node_t mc_error; static void MC_Check_MosVbusThrottle(void) { int count = 1000; float ibus_adc = 0; float vref_adc = 0; float vref_5v_adc = 0; gpio_phase_u_detect(true); while(count-- > 0) { task_udelay(20); sample_uvw_phase(); sample_throttle(); sample_vbus(); vref_adc += adc_get_vref(); vref_5v_adc += adc_get_5v_ref(); } adc_set_vref_calc(vref_adc/1000.0f); adc_set_5vref_calc(vref_5v_adc/1000.0f); sys_debug("5v ref %f\n", vref_5v_adc/1000.0f); count = 50; while(count-- >0) { task_udelay(300); ibus_adc += adc_get_ibus(); } u16 offset = ((float)ibus_adc)/50.0f; sys_debug("ibus offset %d\n", offset); sample_ibus_offset(offset); if (factory_is_running()) { return; } gpio_phase_u_detect(false); float abc[3]; get_phase_vols_filtered(abc); int vbus_vol = get_vbus_int(); if (vbus_vol > mc_conf()->c.max_dc_vol) { mc_set_critical_error(FOC_CRIT_OV_Vol_Err); } if (vbus_vol <= mc_conf()->c.min_dc_vol) { mc_set_critical_error(FOC_CRIT_UN_Vol_Err); } vbus_vol = get_acc_vol(); sys_debug("acc vol %d\n", vbus_vol); if (vbus_vol >= mc_conf()->c.max_dc_vol) { mc_set_critical_error(FOC_CRIT_ACC_OV_Err); } if (vbus_vol <= mc_conf()->c.min_dc_vol) { mc_set_critical_error(FOC_CRIT_ACC_Un_Err); } if (throttle_is_all_error()) { if (!motor.b_ignor_throttle) { mc_set_critical_error(FOC_CRIT_THRO_Err); mc_set_critical_error(FOC_CRIT_THRO2_Err); } } if (abc[0] > vbus_vol/2 || abc[1] > vbus_vol/2 || abc[2] > vbus_vol/2) { mc_set_critical_error(FOC_CRIT_H_MOS_Err); }else if (abc[0] < 0.001f){ mc_set_critical_error(FOC_CRIT_L_MOS_Err); }else if ((abc[0] > 0.5f) && (abc[1] < 0.001f || abc[2] < 0.001f)) { mc_set_critical_error(FOC_CRIT_Phase_Conn_Err); } sys_debug("phase vol %f, %f, %f\n", abc[0], abc[1], abc[2]); } static int hw_brk_err_cnt = 0; static int hw_brk_no_err_cnt = 0; static u32 _self_check_task(void *p) { if (factory_is_running()) { return 1000; } if (get_tick_ms() < 500) { //启动500ms内检测刹车状态是否正常,应该是没有刹车 if (mc_detect_hwbrake() && hw_brk_err_cnt++ >= 60) { mc_set_critical_error(FOC_CRIT_BRK_Err); } }else { if (mc_critical_err_is_set(FOC_CRIT_BRK_Err) && !mc_detect_hwbrake()) { if (hw_brk_no_err_cnt++ >= 100) { mc_clr_critical_error(FOC_CRIT_BRK_Err); } }else { hw_brk_no_err_cnt = 0; } } if (ENC_Check_error()) { if (mc_set_critical_error(FOC_CRIT_Encoder_Err)) { mc_crit_err_add_s16(FOC_CRIT_Encoder_Err, -1); } } if (get_tick_ms() < 5000) { //启动后5s内检测锁电机线 if (mc_is_gpio_mlock()) { mc_lock_motor(true); } } if (motor.b_lock_motor) { if (!mc_is_gpio_mlock()) { mc_lock_motor(false); } } if (!motor.b_ignor_throttle) { if (throttle_is_all_error()) { mc_set_critical_error(FOC_CRIT_THRO_Err); mc_set_critical_error(FOC_CRIT_THRO2_Err); }else if (throttle1_is_error()) { mc_set_critical_error(FOC_CRIT_THRO_Err); }else if (throttle2_is_error()) { mc_set_critical_error(FOC_CRIT_THRO2_Err); } } if (fan_pwm_is_running()) { #ifdef GPIO_FAN1_IN_GROUP if ((get_delta_ms(motor.fan[0].start_ts) >= 5000) && (motor.fan[0].rpm == 0)) { mc_set_critical_error(FOC_CRIT_Fan_Err); }else if (motor.fan[0].rpm > 0) { mc_clr_critical_error(FOC_CRIT_Fan_Err); } #endif } return 5; } static bool mc_detect_vbus_mode(void) { #ifdef CONFIG_FORCE_HIGH_VOL_MODE motor.b_high_vol_mode = true; return false; #else bool is_96mode = motor.b_high_vol_mode; motor.b_high_vol_mode = get_vbus_int() >= CONFIG_HIGH_VOL_MODE_MIN_VOL; return (is_96mode != motor.b_high_vol_mode); #endif } static void mc_internal_init(u8 mode, bool start) { motor.mode = mode; motor.throttle = 0; motor.b_start = start; motor.b_runStall = false; motor.runStall_time = 0; motor.b_epm = false; motor.b_epm_cmd_move = false; motor.epm_dir = EPM_Dir_None; motor.n_autohold_time = 0; motor.b_auto_hold = 0; motor.b_break = false; motor.b_wait_brk_release = false; motor.b_force_run = false; motor.b_cruise = false; motor.b_limit_pending = false; motor.f_epm_trq = 0; motor.f_epm_vel = 0; motor.vbus_le_cnt = motor.vbus_he_cnt = 0; motor.s_vbus_hw_min = mc_conf()->c.min_dc_vol; motor.s_vbus_hw_max = mc_conf()->c.max_dc_vol; } static void _led_off_timer_handler(shark_timer_t *t) { gpio_led_enable(false); } static void mc_gear_mode_set(bool set_imd) { gear_t *gears = mc_gear_conf(); float max_vel = (float)min(gears->max_speed, motor.u_set.rpm_lim); float max_idc = (float)min(gears->max_idc, motor.u_set.idc_lim); float max_torque = (float)gears->max_torque; if (!foc_observer_is_encoder()) { //无感模式,受限运行 line_ramp_set_time(&motor.controller.ramp_vel_lim, CONFIG_SENSORLESS_RAMP_TIME); line_ramp_set_time(&motor.controller.ramp_dc_curr_lim, CONFIG_SENSORLESS_RAMP_TIME); max_vel = min(max_vel, (float)sensorless_gear.max_speed); max_idc = min(max_idc, (float)sensorless_gear.max_idc); max_torque = min(max_torque, (float)sensorless_gear.max_torque); } if (set_imd) { line_ramp_set_time(&motor.controller.ramp_vel_lim, gears->accl_time); line_ramp_set_time(&motor.controller.ramp_dc_curr_lim, gears->accl_time); line_ramp_set_time(&motor.controller.ramp_torque_lim, gears->accl_time); }else { line_ramp_set_time(&motor.controller.ramp_vel_lim, CONFIG_LIMIT_RAMP_TIME); line_ramp_set_time(&motor.controller.ramp_dc_curr_lim, CONFIG_LIMIT_RAMP_TIME); line_ramp_set_time(&motor.controller.ramp_torque_lim, CONFIG_LIMIT_RAMP_TIME); } mot_contrl_set_vel_limit(&motor.controller, max_vel); mot_contrl_set_dccurr_limit(&motor.controller, max_idc); mot_contrl_set_torque_limit(&motor.controller, max_torque); } void mc_init(void) { mc_internal_init(CTRL_MODE_OPEN, false); fan_pwm_init(); adc_init(false); pwm_3phase_init(); samples_init(); motor_encoder_init(); foc_command_init(); throttle_init(); mc_detect_vbus_mode(); mot_contrl_init(&motor.controller); mc_gpio_init(); MC_Check_MosVbusThrottle(); sched_timer_enable(CONFIG_SPD_CTRL_US); shark_task_create(_self_check_task, NULL); pwm_up_enable(true); gpio_led_enable(true); shark_timer_post(&_led_off_timer, 5000); } motor_t * get_motor(void) { return &motor; } gear_t *mc_gear_conf_by_gear(u8 n_gear) { gear_t *gears; if (motor.b_high_vol_mode) { gears = &mc_conf()->g_n[0]; }else { gears = &mc_conf()->g_l[0]; } return &gears[n_gear]; } gear_t *mc_gear_conf(void) { return mc_gear_conf_by_gear(motor.n_gear); } static __INLINE float gear_rpm_2_torque(u8 torque, s16 max) { return (float)torque/100.0f * max; } float mc_gear_max_torque(s16 vel, u8 gear_n) { gear_t *gear = mc_gear_conf_by_gear(gear_n); if (gear == NULL) { return 0; } vel = ABS(vel); if (vel <= 1000) { return gear_rpm_2_torque(gear->torque[0], gear->max_torque); } int vel_idx = vel / 1000; if (vel_idx >= CONFIG_GEAR_SPEED_TRQ_NUM -1 ) { return gear_rpm_2_torque(gear->torque[CONFIG_GEAR_SPEED_TRQ_NUM-1], gear->max_torque); } float torque_1 = gear_rpm_2_torque(gear->torque[vel_idx], gear->max_torque); float min_rpm = vel_idx * 1000; float torque_2 = gear_rpm_2_torque(gear->torque[vel_idx + 1], gear->max_torque); float max_rpm = min_rpm + 1000; return f_map((float)vel, min_rpm, max_rpm, torque_1, torque_2); } float mc_get_max_torque_now(void) { return mc_gear_max_torque(motor.controller.foc.mot_velocity_filterd, motor.n_gear); } /* 必须立即停机 */ bool mc_critical_need_stop(void) { u32 mask = FOC_Cri_Err_Mask(FOC_CRIT_IDC_OV) | FOC_Cri_Err_Mask(FOC_CRIT_Angle_Err) | FOC_Cri_Err_Mask(FOC_CRIT_Phase_Err) | FOC_Cri_Err_Mask(FOC_CRIT_Vol_HW_Err) | FOC_Cri_Err_Mask(FOC_CRIT_OV_Vol_Err); u32 err = motor.n_CritiCalErrMask & mask; return (err != 0); } bool mc_critical_can_not_run(void) { u32 mask = FOC_Cri_Err_Mask(FOC_CRIT_MOTOR_TEMP_Lim) | FOC_Cri_Err_Mask(FOC_CRIT_MOS_TEMP_Lim); u32 err = motor.n_CritiCalErrMask & mask; bool crit_err = (err != 0) || mc_critical_need_stop(); if (!motor.b_ignor_throttle) { crit_err = crit_err || throttle_is_all_error(); } return crit_err; } bool mc_unsafe_critical_error(void) { u32 err = motor.n_CritiCalErrMask & (~(FOC_Cri_Err_Mask(FOC_CRIT_Fan_Err))); #ifdef CONFIG_DQ_STEP_RESPONSE sys_debug("err=0x%x\n", err); err = err & (~(FOC_Cri_Err_Mask(FOC_CRIT_Encoder_Err))); err = err & (~(FOC_Cri_Err_Mask(FOC_CRIT_THRO_Err))); err = err & (~(FOC_Cri_Err_Mask(FOC_CRIT_THRO2_Err))); sys_debug("err=0x%x\n", err); #else if (!throttle_is_all_error()) {//不是两个转把都有问题,忽略出问题的转把错误 if (throttle1_is_error()) { err = err & (~(FOC_Cri_Err_Mask(FOC_CRIT_THRO_Err))); }else if (throttle2_is_error()) { err = err & (~(FOC_Cri_Err_Mask(FOC_CRIT_THRO2_Err))); } } #endif if (motor.b_ignor_throttle) { err = err & (~(FOC_Cri_Err_Mask(FOC_CRIT_THRO_Err))); err = err & (~(FOC_Cri_Err_Mask(FOC_CRIT_THRO2_Err))); } return (err != 0); } bool mc_start(u8 mode) { if (motor.b_start) { return true; } #ifdef CONFIG_DQ_STEP_RESPONSE mode = CTRL_MODE_CURRENT; #endif motor.s_force_torque = MAX_S16; mc_detect_vbus_mode(); etcs_enable(&motor.controller.etcs, mc_tcs_is_enabled()); if (motor.b_lock_motor) { mot_contrl_set_error(&motor.controller, FOC_NotAllowed); return false; } MC_Check_MosVbusThrottle(); if (mc_unsafe_critical_error()) { mot_contrl_set_error(&motor.controller, FOC_Have_CritiCal_Err); return false; } if (mode > CTRL_MODE_CURRENT) { mot_contrl_set_error(&motor.controller, FOC_Param_Err); return false; } if (mot_contrl_get_speed_abs(&motor.controller) > CONFIG_ZERO_SPEED_RPM) { mot_contrl_set_error(&motor.controller, FOC_NowAllowed_With_Speed); return false; } if (!mc_throttle_released()) { mot_contrl_set_error(&motor.controller, FOC_Throttle_Err); return false; } pwm_up_enable(false); u32 mask = cpu_enter_critical(); mc_internal_init(mode, true); throttle_torque_reset(); motor_encoder_start(true); mot_contrl_start(&motor.controller, mode); mot_contrl_set_torque_ramp_time(&motor.controller, mc_gear_conf()->zero_accl, mc_conf()->c.thro_dec_time); mc_set_ebrk_level(motor.u_set.ebrk_lvl); mc_gear_mode_set(false); cpu_exit_critical(mask); pwm_turn_on_low_side(); delay_ms(10); phase_current_offset_calibrate(); pwm_start(); delay_us(10); //wait for ebrake error if (mc_unsafe_critical_error()) { mc_stop(); return false; } adc_start_convert(); phase_current_calibrate_wait(); if (phase_curr_offset_check()) { mot_contrl_set_error(&motor.controller, FOC_CRIT_CURR_OFF_Err); mc_stop(); return false; } if (mc_detect_hwbrake()) { mot_contrl_set_hw_brake(&motor.controller, true); } return true; } bool mc_stop(void) { if (!motor.b_start) { return true; } if (motor.b_lock_motor) { mot_contrl_set_error(&motor.controller, FOC_NotAllowed); return false; } if (mot_contrl_get_speed_abs(&motor.controller) > CONFIG_ZERO_SPEED_RPM) { mot_contrl_set_error(&motor.controller, FOC_NowAllowed_With_Speed); return false; } u32 mask = cpu_enter_critical(); mc_internal_init(CTRL_MODE_OPEN, false); adc_stop_convert(); pwm_stop(); mot_contrl_stop(&motor.controller); motor_encoder_start(false); pwm_up_enable(true); cpu_exit_critical(mask); return true; } void mc_set_mos_lim_level(u8 l) { if (motor.mos_lim != l) { mc_crit_err_add(FOC_EV_MOS_Limit_L, l, get_mos_temp_raw()); } motor.mos_lim = l; } void mc_set_motor_lim_level(u8 l) { if (motor.motor_lim != l) { mc_crit_err_add(FOC_EV_MOT_Limit_L, l, get_motor_temp_raw()); } motor.motor_lim = l; } bool mc_set_gear(u8 gear) { if (gear >= CONFIG_MAX_GEARS) { mot_contrl_set_error(&motor.controller, FOC_Param_Err); return false; } if (motor.n_gear != gear) { #if TURBO_GEAR_AUTO_EXIT_TIME>0 if (gear == TURBO_GEAR) { if (motor.mos_lim != 0 || motor.motor_lim != 0) { mot_contrl_set_error(&motor.controller, FOC_NotAllowed); return false; } if (get_motor_temp_raw() >= TURBO_MIN_MOTOR_TEMP || get_mos_temp_raw() >= TURBO_MIN_MOS_TEMP) { mot_contrl_set_error(&motor.controller, FOC_NotAllowed); return false; } motor.gear_last = motor.n_gear; motor.turbo_time = get_tick_ms(); } #endif u32 mask = cpu_enter_critical(); motor.n_gear = gear; mc_gear_mode_set(false); cpu_exit_critical(mask); } return true; } static void mc_turbo_auto_exit(void) { #if TURBO_GEAR_AUTO_EXIT_TIME>0 if (motor.n_gear != TURBO_GEAR) { return; } if (motor.mos_lim != 0 || motor.motor_lim != 0) { mc_set_gear(motor.gear_last); return; } u32 delta_time = get_delta_ms(motor.turbo_time); if (delta_time >= TURBO_GEAR_AUTO_EXIT_TIME) { motor.turbo_remain_sec = 0; mc_set_gear(motor.gear_last); return; }else { motor.turbo_remain_sec = (TURBO_GEAR_AUTO_EXIT_TIME - delta_time) / 1000; } #endif } u8 mc_get_gear(void) { if (motor.n_gear == 3){ return 0; } return motor.n_gear + 1; } u8 mc_get_internal_gear(void) { return motor.n_gear; } bool mc_tcs_is_enabled(void) { bool tcs_enabled = mc_conf()->s.tcs_enable; if (motor.u_set.b_tcs == 0) { tcs_enabled = false; }else if (motor.u_set.b_tcs == 1) { tcs_enabled = true; } return tcs_enabled; } bool mc_hwbrk_can_shutpower(void) { if (motor.u_set.n_brkShutPower != MAX_U8) { return (motor.u_set.n_brkShutPower != 0); } return (mc_conf()->s.brk_shut_power != 0); } bool mc_enable_cruise(bool enable) { if (enable == motor.b_cruise) { return true; } if (mot_contrl_set_cruise(&motor.controller, enable)) { motor.b_cruise = enable; motor.cruise_time = enable?shark_get_seconds():0; motor.cruise_torque = 0.0f; return true; } return false; } bool mc_set_target_vel(s16 vel) { if (motor.mode != CTRL_MODE_SPD || mc_is_epm()) { return false; } motor.s_target_speed = vel; return true; } bool mc_set_force_torque(s16 torque) { if (motor.mode != CTRL_MODE_TRQ) { return false; } if (torque == MAX_S16) { motor.s_force_torque = MAX_S16; }else { motor.s_force_torque = fclamp(torque, -mc_gear_conf()->max_torque, mc_gear_conf()->max_torque); } return true; } bool mc_is_cruise_enabled(void) { return motor.b_cruise; } bool mc_set_cruise_speed(bool rpm_abs, float target_rpm) { bool ret; if (rpm_abs) { ret = mot_contrl_set_cruise_speed(&motor.controller, target_rpm); }else { ret = mot_contrl_set_cruise_speed(&motor.controller, mot_contrl_get_speed(&motor.controller) + target_rpm); } if (ret) { motor.cruise_time = shark_get_seconds(); motor.cruise_torque = 0.0f; } return ret; } void mc_set_idc_limit(s16 limit) { if ((limit == motor.u_set.idc_lim) || (limit < 0)) { return; } motor.u_set.idc_lim = limit; mc_gear_mode_set(false); } void mc_set_rpm_limit(s16 limit) { if ((limit == motor.u_set.rpm_lim) || (limit < 0)) { return; } motor.u_set.rpm_lim = limit; mc_gear_mode_set(false); } bool mc_set_ebrk_level(u8 level) { if (level < CONFIG_EBRK_LVL_NUM) { motor.u_set.ebrk_lvl = level; mot_contrl_set_ebrk_time(&motor.controller, mc_get_ebrk_time()); mot_contrl_set_ebrk_torquer(&motor.controller, mc_get_ebrk_torque()); return true; } return false; } void mc_enable_brkshutpower(u8 shut) { motor.u_set.n_brkShutPower = shut; } void mc_enable_tcs(bool enable) { motor.u_set.b_tcs = enable?1:0; etcs_enable(&motor.controller.etcs, enable); } s16 mc_get_ebrk_torque(void) { if (motor.u_set.ebrk_lvl < CONFIG_EBRK_LVL_NUM) { return min(mc_conf()->e_r[motor.u_set.ebrk_lvl].torque, mc_conf()->c.max_ebrk_torque); } return 0; } u16 mc_get_ebrk_time(void) { if (motor.u_set.ebrk_lvl < CONFIG_EBRK_LVL_NUM) { return (u16)mc_conf()->e_r[motor.u_set.ebrk_lvl].time; } return 0xFFFF; } bool mc_set_ctrl_mode(u8 mode) { if (mode == motor.mode) { return true; } if (!motor.b_start && !motor.b_ind_start) { return false; } if (mc_critical_can_not_run()) { return false; } if ((mode == CTRL_MODE_OPEN) && (mot_contrl_get_speed_abs(&motor.controller) > CONFIG_ZERO_SPEED_RPM)) { mot_contrl_set_error(&motor.controller, FOC_NotAllowed); return false; } u32 mask = cpu_enter_critical(); bool ret = false; if (mot_contrl_request_mode(&motor.controller, mode)) { motor.mode = mode; if ((mode == CTRL_MODE_OPEN || mode == CTRL_MODE_CURRENT) && !mot_contrl_is_start(&motor.controller)) { mot_contrl_start(&motor.controller, motor.mode); pwm_enable_channel(); } ret = true; } cpu_exit_critical(mask); return ret; } bool mc_start_epm(bool epm) { if (motor.b_epm == epm) { return true; } if (!motor.b_start) { mot_contrl_set_error(&motor.controller, FOC_NotAllowed); return false; } if (motor_encoder_get_speed() > CONFIG_ZERO_SPEED_RPM) { mot_contrl_set_error(&motor.controller, FOC_NowAllowed_With_Speed); return false; } if (!mc_throttle_released()) { mot_contrl_set_error(&motor.controller, FOC_Throttle_Err); return false; } u32 mask = cpu_enter_critical(); motor.b_epm = epm; motor.f_epm_vel = 0.0f; motor.f_epm_trq = 0.0f; motor_encoder_band_epm(epm); if (epm) { mot_contrl_set_target_vel(&motor.controller, 0); motor.mode = CTRL_MODE_SPD; motor.epm_dir = EPM_Dir_None; mot_contrl_set_torque_limit(&motor.controller, mc_conf()->c.max_epm_torque); mot_contrl_request_mode(&motor.controller, CTRL_MODE_SPD); }else { motor.epm_dir = EPM_Dir_None; motor.mode = CTRL_MODE_TRQ; motor.b_epm_cmd_move = false; mot_contrl_request_mode(&motor.controller, CTRL_MODE_TRQ); mot_contrl_set_torque_limit_rttime(&motor.controller, CONFIG_LIMIT_RAMP_TIME); mot_contrl_set_vel_rttime(&motor.controller, CONFIG_CRUISE_RAMP_TIME); mc_gear_mode_set(false); } cpu_exit_critical(mask); return false; } bool mc_is_epm(void) { return motor.b_epm; } bool mc_is_start(void) { return (motor.b_start || mot_contrl_is_start(&motor.controller)); } bool mc_start_epm_move(epm_dir_t dir, bool is_command) { if (!motor.b_epm || !motor.b_start) { mot_contrl_set_error(&motor.controller, FOC_NotAllowed); return false; } if ((dir == motor.epm_dir) && (is_command == motor.b_epm_cmd_move)) { return true; } u32 mask = cpu_enter_critical(); if (motor.epm_dir != dir) { motor.f_epm_vel = 0.0f; motor.f_epm_trq = 0.0f; } motor.epm_dir = dir; if (dir != EPM_Dir_None) { motor.b_epm_cmd_move = is_command; if (!mot_contrl_is_start(&motor.controller)) { mot_contrl_start(&motor.controller, motor.mode); mc_gear_mode_set(false); motor_encoder_reinit(); if (dir == EPM_Dir_Back) { motor_encoder_set_direction(NEGATIVE); }else { motor_encoder_set_direction(POSITIVE); } pwm_enable_channel(); }else if (mot_contrl_is_auto_holdding(&motor.controller)) { mc_auto_hold(false); } mot_contrl_velloop_params(&motor.controller, mc_conf()->c.epm_pid.kp, mc_conf()->c.epm_pid.ki); mot_contrl_set_torque_limit_rttime(&motor.controller, 2.0); mot_contrl_set_torque_limit(&motor.controller, motor.f_epm_trq); mot_contrl_set_vel_rttime(&motor.controller, 1000.0f); mot_contrl_set_target_vel(&motor.controller, motor.f_epm_vel); }else { motor.b_epm_cmd_move = false; mot_contrl_velloop_params(&motor.controller, mc_conf()->c.pid[PID_Vel_ID].kp, mc_conf()->c.pid[PID_Vel_ID].ki); mot_contrl_set_target_vel(&motor.controller, 0); } cpu_exit_critical(mask); return true; } void mc_set_fan_duty(u8 duty) { sys_debug("fan duty %d\n", duty); if (!fan_pwm_is_running() && duty > 0) { motor.fan[0].start_ts = get_tick_ms(); motor.fan[1].start_ts = get_tick_ms(); shark_timer_post(&_fan_det_timer1, 5000); shark_timer_post(&_fan_det_timer2, 5000); }else if (duty == 0) { shark_timer_cancel(&_fan_det_timer1); shark_timer_cancel(&_fan_det_timer2); } fan_set_duty(duty); } bool mc_command_epm_move(epm_dir_t dir) { return mc_start_epm_move(dir, true); } bool mc_throttle_epm_move(epm_dir_t dir) { return mc_start_epm_move(dir, false); } void mc_set_throttle_r(bool use, u8 r) { motor.u_throttle_ration = r; motor.b_ignor_throttle = use; if (motor.b_ignor_throttle) { mc_clr_critical_error(FOC_CRIT_THRO_Err); mc_clr_critical_error(FOC_CRIT_THRO2_Err); } } void mc_use_throttle(void) { motor.b_ignor_throttle = false; } void mc_get_running_status(u8 *data) { data[0] = motor.mode; data[0] |= (mot_contrl_is_auto_holdding(&motor.controller)?1:0) << 2; data[0] |= (motor.b_break?1:0) << 3; data[0] |= (motor.b_cruise?1:0) << 4; data[0] |= (motor.b_start?1:0) << 5; data[0] |= (mc_is_epm()?1:0) << 6; data[0] |= (motor.b_lock_motor) << 7; //motor locked } u16 mc_get_running_status2(void) { u16 data = 0; data = motor.b_start?1:0; data |= (motor.n_gear & 0x7) << 1; data |= (mot_contrl_is_auto_holdding(&motor.controller)?1:0) << 3; data |= (motor.b_break?1:0) << 4; data |= (motor.b_cruise?1:0) << 5; data |= (mc_is_epm()?1:0) << 6; data |= (motor.b_lock_motor) << 7; //motor locked data |= (mot_contrl_ebrk_is_running(&motor.controller)?1:0) << 8; //能量回收运行标志 data |= ((motor.n_CritiCalErrMask != 0)?1:0) << 9; data |= (fan_pwm_is_running()?1:0) << 10; //风扇是否运行 data |= (motor.b_runStall?1:0) << 11; //是否堵转 data |= (mot_contrl_dccurr_is_protected(&motor.controller)?1:0) << 12; //是否欠压限制母线电流 data |= (mot_contrl_torque_is_protected(&motor.controller)?1:0) << 13; //是否高温限扭矩 data |= (etcs_is_running(&motor.controller.etcs)?1:0) << 14; //电子tcs是否正在工作 data |= (throttle_not_released_err()?1:0) << 15; return data; } static void _if_start_timer_handler(shark_timer_t *t) { mot_contrl_set_vdq_immediate(&motor.controller, 0, 0); task_udelay(200); sys_debug("start IF\n"); u32 mask = cpu_enter_critical(); mc_internal_init(CTRL_MODE_OPEN, true); mc_set_ctrl_mode(CTRL_MODE_CURRENT); mot_contrl_set_angle(&motor.controller, INVALID_ANGLE); mot_contrl_ifctl_start(&motor.controller, true, motor.if_acc, motor.if_max_vel, motor.if_iq_set); cpu_exit_critical(mask); } bool mc_start_ifctl_mode(bool start, s16 accl, s16 max_vel, s16 align_vd, s16 iq_set) { if ((motor.controller.if_ctl.b_ena == start) || shark_timer_started(&_if_start_timer)) { return true; } if (start) { motor.b_ignor_throttle = true; MC_Check_MosVbusThrottle(); if (mc_unsafe_critical_error()) { mot_contrl_set_error(&motor.controller, FOC_Have_CritiCal_Err); return false; } pwm_up_enable(false); pwm_turn_on_low_side(); task_udelay(500); mot_contrl_start(&motor.controller, CTRL_MODE_OPEN); phase_current_offset_calibrate(); pwm_start(); adc_start_convert(); pwm_enable_channel(); phase_current_calibrate_wait(); mot_contrl_set_angle(&motor.controller, 0); mot_contrl_set_vdq(&motor.controller, (float)align_vd/10.0f, 0); motor.if_acc = accl; motor.if_iq_set = iq_set; motor.if_max_vel = max_vel; shark_timer_post(&_if_start_timer, 1500); }else { mot_contrl_set_vdq_immediate(&motor.controller, 0, 0); task_udelay(500); u32 mask = cpu_enter_critical(); shark_timer_cancel(&_if_start_timer); pwm_disable_channel(); mot_contrl_stop(&motor.controller); adc_stop_convert(); pwm_stop(); mc_internal_init(CTRL_MODE_OPEN, false); mot_contrl_ifctl_start(&motor.controller, false, 0, 0, 0); cpu_exit_critical(mask); pwm_up_enable(true); } return true; } /* 开环,强制给定电角度和DQ的电压 */ void mc_force_run_open(s16 vd, s16 vq, bool align) { if (motor.b_start || motor.b_force_run) { if (vd == 0 && vq == 0) { mot_contrl_set_vdq(&motor.controller, 0, 0); delay_ms(500); wdog_reload(); adc_stop_convert(); pwm_stop(); mot_contrl_stop(&motor.controller); pwm_up_enable(true); motor.b_force_run = false; motor.b_ignor_throttle = false; } return; } if (vd == 0 && vq == 0) { return; } motor.b_ignor_throttle = true; MC_Check_MosVbusThrottle(); if (mc_unsafe_critical_error()) { mot_contrl_set_error(&motor.controller, FOC_Have_CritiCal_Err); } pwm_up_enable(false); pwm_turn_on_low_side(); task_udelay(500); mot_contrl_start(&motor.controller, CTRL_MODE_OPEN); phase_current_offset_calibrate(); pwm_start(); adc_start_convert(); pwm_enable_channel(); phase_current_calibrate_wait(); mot_contrl_set_angle(&motor.controller, 0); mot_contrl_set_vdq(&motor.controller, (float)vd, 0); if (align) { motor.force_open_wait = 2000 + 1; }else { motor.force_open_wait = 2000; } motor.b_force_run = true; } bool mc_ind_motor_start(bool start) { if (start == motor.b_ind_start) { return true; } if (start) { motor.b_ignor_throttle = true; MC_Check_MosVbusThrottle(); if (mc_unsafe_critical_error() || mot_params_flux_pending()) { mot_contrl_set_error(&motor.controller, FOC_Have_CritiCal_Err); return false; } adc_init(true); task_udelay(500); pwm_up_enable(false); pwm_turn_on_low_side(); task_udelay(500); mot_contrl_start(&motor.controller, CTRL_MODE_OPEN); phase_current_offset_calibrate(); pwm_start(); adc_start_convert(); pwm_enable_channel(); phase_current_calibrate_wait(); mot_contrl_set_vdq_immediate(&motor.controller, 0, 0); motor.b_ind_start = start; }else { u32 mask = cpu_enter_critical(); motor.b_ind_start = start; mot_contrl_set_vdq(&motor.controller, 0, 0); cpu_exit_critical(mask); delay_us(500); wdog_reload(); adc_stop_convert(); pwm_stop(); adc_init(false); mot_contrl_stop(&motor.controller); motor.mode = CTRL_MODE_OPEN; pwm_up_enable(true); motor.b_ignor_throttle = false; } return true; } static void _encoder_zero_off_timer_handler(shark_timer_t *t){ if (!motor.b_calibrate) { return; } float enc_off = 0.0f; float phase = motor_encoder_zero_phase_detect(&enc_off); mot_contrl_set_vdq(&motor.controller, 0, 0); delay_ms(50); adc_stop_convert(); pwm_stop(); mot_contrl_stop(&motor.controller); mc_internal_init(CTRL_MODE_OPEN, false); motor.b_calibrate = false; } bool mc_encoder_zero_calibrate(s16 vd) { if (motor.b_calibrate) { if (vd == 0) { encoder_clear_cnt_offset(); shark_timer_cancel(&_encoder_zero_off_timer); mot_contrl_set_vdq(&motor.controller, 0, 0); delay_ms(500); adc_stop_convert(); pwm_stop(); mot_contrl_stop(&motor.controller); mc_internal_init(CTRL_MODE_OPEN, false); motor.b_calibrate = false; motor.b_ignor_throttle = false; } return true; } encoder_clear_cnt_offset(); motor.b_ignor_throttle = true; MC_Check_MosVbusThrottle(); if (mc_unsafe_critical_error()) { mot_contrl_set_error(&motor.controller, FOC_Have_CritiCal_Err); return false; } mc_internal_init(CTRL_MODE_OPEN, true); motor.b_calibrate = true; pwm_turn_on_low_side(); task_udelay(500); mot_contrl_start(&motor.controller, CTRL_MODE_OPEN); phase_current_offset_calibrate(); pwm_start(); adc_start_convert(); pwm_enable_channel(); phase_current_calibrate_wait(); mot_contrl_set_angle(&motor.controller, 0); mot_contrl_set_vdq(&motor.controller, vd, 0); shark_timer_post(&_encoder_zero_off_timer, 6*1000); return true; } bool mc_current_sensor_calibrate(float current) { if (!mc_start(CTRL_MODE_OPEN)) { return false; } phase_current_sensor_start_calibrate(current); phase_current_calibrate_wait(); return true; } bool mc_lock_motor(bool lock) { if (motor.b_lock_motor == lock) { return true; } int ret = true; u32 mask = cpu_enter_critical(); if (motor.b_start) { mot_contrl_set_error(&motor.controller, FOC_NotAllowed); ret = false; goto ml_ex_cri; } if (lock && (motor_encoder_get_speed() >= CONFIG_LOCK_MOTOR_MIN_RPM)) { mot_contrl_set_error(&motor.controller, FOC_NowAllowed_With_Speed); ret = false; goto ml_ex_cri; } motor.b_lock_motor = lock; if (lock) { pwm_start(); pwm_update_duty(0, 0, 0); pwm_enable_channel(); }else { pwm_stop(); } ml_ex_cri: cpu_exit_critical(mask); return ret; } bool mc_auto_hold(bool hold) { if (motor.b_auto_hold == hold) { return true; } if (!mc_conf()->s.auto_hold) { mot_contrl_set_error(&motor.controller, FOC_NotAllowed); return false; } if (!motor.b_start) { mot_contrl_set_error(&motor.controller, FOC_NotAllowed); return false; } if (hold && !mc_throttle_released()) { mot_contrl_set_error(&motor.controller, FOC_Throttle_Err); return false; } u32 mask = cpu_enter_critical(); motor.b_auto_hold = hold; if (!mot_contrl_is_start(&motor.controller)) { mot_contrl_start(&motor.controller, motor.mode); mot_contrl_set_autohold(&motor.controller, hold); pwm_enable_channel(); }else { mot_contrl_set_autohold(&motor.controller, hold); } cpu_exit_critical(mask); return true; } bool mc_set_critical_error(u8 err) { if (mc_critical_err_is_set(err)) { return false; } motor.n_CritiCalErrMask |= (1u << err); return true; } void mc_clr_critical_error(u8 err) { motor.n_CritiCalErrMask &= ~(1u << err); } bool mc_critical_err_is_set(u8 err) { u32 mask = (1u << err); return (motor.n_CritiCalErrMask & mask) != 0; } u32 mc_get_critical_error(void) { return motor.n_CritiCalErrMask; } bool mc_throttle_released(void) { if (motor.s_force_torque != MAX_S16) { return motor.s_force_torque == 0; } if (motor.b_ignor_throttle) { return motor.u_throttle_ration == 0; } return throttle_is_released(); } static bool mc_is_gpio_mlock(void) { int count = 50; int settimes = 0; while(count-- > 0) { bool b1 = gpio_motor_locked(); if (b1) { settimes ++; } delay_us(1); } if (settimes == 0) { return false; }else if (settimes == 50) { return true; } //有干扰,do nothing return false; } static bool _mc_is_hwbrake(void) { int count = 50; int settimes = 0; while(count-- > 0) { bool b1 = mc_get_gpio_brake() || mc_get_gpio_brake1(); if (b1) { settimes ++; } delay_us(1); } if (settimes == 0) { #if GPIO_BREAK_MODE==GPIO_LOW_BRK_MODE return true; #else return false; #endif }else if (settimes == 50) { #if GPIO_BREAK_MODE==GPIO_LOW_BRK_MODE return false; #else return true; #endif } //有干扰,do nothing motor.n_brake_errors++; return false; } static bool mc_detect_hwbrake(void) { motor.b_break = _mc_is_hwbrake(); return motor.b_break; } static void _fan_det_timer_handler(shark_timer_t *t) { if (t == &_fan_det_timer1) { motor.fan[0].rpm = 0; motor.fan[0].det_ts = 0; }else { motor.fan[1].rpm = 0; motor.fan[1].det_ts = 0; } } void Fan_IRQHandler(int idx) { fan_t *fan = motor.fan + idx; u32 pre_ts = fan->det_ts; u32 delta_ts = get_delta_ms(pre_ts); fan->det_ts = get_tick_ms(); float rpm = 60.0f * 1000 / (float)delta_ts; LowPass_Filter(fan->rpm, rpm, 0.1f); if (idx == 0) { shark_timer_post(&_fan_det_timer1, 100); }else { shark_timer_post(&_fan_det_timer2, 100); } } void MC_Brake_IRQHandler(void) { mc_detect_hwbrake(); if (!motor.b_start) { return; } if (motor.b_break) { mc_enable_cruise(false); mot_contrl_set_hw_brake(&motor.controller, true); }else { mot_contrl_set_hw_brake(&motor.controller, false); } } static void _pwm_brake_prot_timer_handler(shark_timer_t *t){ pwm_brake_enable(true); sys_debug("MC protect error\n"); } static void mc_save_err_runtime(void) { mc_error.vbus_x10 = (s16)(sample_vbus_raw() * 10.0f); mc_error.ibus_x10 = (s16)(sample_ibus_raw() * 10.0f); mc_error.vacc_x10 = (s16) (sample_acc_vol_raw() * 10.0f); mc_error.id_ref_x10 = (s16)(motor.controller.foc.in.target_id.interpolation * 10.0f); mc_error.iq_ref_x10 = (s16)(motor.controller.foc.in.target_iq.interpolation * 10.0f); mc_error.id_x10 = (s16)(motor.controller.foc.out.curr_dq.d * 10.0f); mc_error.iq_x10 = (s16)(motor.controller.foc.out.curr_dq.q * 10.0f); mc_error.vd_x10 = (s16)(motor.controller.foc.out.vol_dq.d * 10.0f); mc_error.vq_x10 = (s16)(motor.controller.foc.out.vol_dq.q * 10.0f); mc_error.torque_ref_x10 = (s16)(motor.controller.target_torque * 10.0f); mc_error.run_mode = motor.controller.mode_running; mc_error.rpm = (s16)motor_encoder_get_speed(); mc_error.b_sensorless = !foc_observer_is_encoder(); mc_error.b_sensorless_stable = foc_observer_sensorless_stable(); mc_error.mos_temp = get_mos_temp_raw(); mc_error.mot_temp = get_motor_temp_raw(); mc_error.enc_error = motor_encoder_may_error(); mc_error.sensorless_rpm = (s16)foc_observer_sensorless_speed(); mc_err_runtime_add(&mc_error); } void MC_Protect_IRQHandler(void){ pwm_brake_enable(false); shark_timer_post(&_brake_prot_timer, 1000); if (!motor.b_start) { return; } mc_set_critical_error(FOC_CRIT_Phase_Err); mc_save_err_runtime(); mc_internal_init(CTRL_MODE_OPEN, false); adc_stop_convert(); pwm_stop(); mot_contrl_stop(&motor.controller); pwm_up_enable(true); } void motor_debug(void) { if (!mc_unsafe_critical_error()) { return; } sys_debug("err1: %f, %f, %f, %d\n", (float)mc_error.vbus_x10/10.0f, (float)mc_error.id_ref_x10/10.0f, (float)mc_error.iq_ref_x10/10.0f, mc_error.run_mode); sys_debug("err2: %f, %f, %f, %f\n", (float)mc_error.id_x10/10.0f, (float)mc_error.iq_x10/10.0f, (float)mc_error.vd_x10/10.0f, (float)mc_error.vq_x10/10.0f); sys_debug("err3: %f, %d, %d, %d, %d\n", (float)mc_error.ibus_x10/10.0f, mc_error.sensorless_rpm, mc_error.mos_temp, mc_error.mot_temp, mc_error.enc_error); } static void motor_vbus_crit_check(s16 curr_vbus) { if (curr_vbus <= motor.s_vbus_hw_min) { motor.vbus_le_cnt ++; if (motor.vbus_le_cnt >= 2) { if (mot_contrl_is_start(&motor.controller)) { pwm_disable_channel(); mc_save_err_runtime(); mot_contrl_stop(&motor.controller); } if (mc_set_critical_error(FOC_CRIT_Vol_HW_Err)) { if (mot_contrl_get_speed_abs(&motor.controller) > CONFIG_ZERO_SPEED_RPM) { mc_crit_err_add_s16(FOC_CRIT_Vol_HW_Err, curr_vbus); } } } }else { motor.vbus_le_cnt = 0; } if (curr_vbus >= motor.s_vbus_hw_max) { motor.vbus_he_cnt ++; if (motor.vbus_he_cnt >= 1) { if (mot_contrl_is_start(&motor.controller)) { pwm_disable_channel(); mc_save_err_runtime(); mot_contrl_stop(&motor.controller); } if (mc_set_critical_error(FOC_CRIT_OV_Vol_Err)) { mc_crit_err_add_s16(FOC_CRIT_OV_Vol_Err, curr_vbus); } } }else { motor.vbus_he_cnt = 0; } } void TIMER_UP_IRQHandler(void){ if (!motor.b_start && !mot_contrl_is_start(&motor.controller)) { motor_encoder_update(false); motor_vbus_crit_check((s16)get_vbus_int()); } } measure_time_t g_meas_foc = {.exec_max_time = 31, .intval_max_time = 62, .intval_low_err = 0, .intval_hi_err = 0, .first = true,}; #define TIME_MEATURE_START() time_measure_start(&g_meas_foc) #define TIME_MEATURE_END() time_measure_end(&g_meas_foc) #if (CONFIG_ENABLE_IAB_REC==1) #define CONFIG_IAB_REC_COUNT 1000 static s16 ia[CONFIG_IAB_REC_COUNT], ib[CONFIG_IAB_REC_COUNT]; static int iab_w_count = 0, iab_r_count = 0; static bool b_iab_rec = false; static bool b_vab_rec = false; extern void can_plot2(s16 v1, s16 v2); #endif /*ADC 电流采集中断,调用FOC的核心处理函数*/ void ADC_IRQHandler(void) { if (phase_current_offset()) {//check if is adc offset checked return; } if (phase_current_sensor_do_calibrate()){ pwm_update_duty(100, FOC_PWM_Half_Period-100, 100); pwm_update_sample(FOC_PWM_Half_Period-1, FOC_PWM_Half_Period+1, PHASE_BC); return; } TIME_MEATURE_START(); #if (CONFIG_ENABLE_IAB_REC==1) if (b_iab_rec && (iab_w_count < CONFIG_IAB_REC_COUNT)) { ia[iab_w_count] = (s16)motor.controller.foc.in.curr_abc[0]; ib[iab_w_count] = (s16)motor.controller.foc.in.curr_abc[1]; iab_w_count ++; }else if (b_vab_rec && (iab_w_count < CONFIG_IAB_REC_COUNT)) { ia[iab_w_count] = (s16)motor.controller.phase_v_ab.a; ib[iab_w_count] = (s16)motor.controller.foc.out.vol_albeta.a*TWO_BY_THREE; iab_w_count ++; } #endif motor_vbus_crit_check((s16)sample_vbus_raw()); //need fast detect vbus very low, to stop the motor float vd, vq; if (motor.b_ind_start) { mot_params_high_freq_inject(); #if CONFIG_MOT_IND_USE_PHASE_SAMPLE==0 vd = motor.controller.foc.out.vol_dq.d * TWO_BY_THREE; vq = motor.controller.foc.out.vol_dq.q * TWO_BY_THREE; #endif } if (!mot_contrl_update(&motor.controller)) {/* FOC 角度错误,立即停机 */ if (mot_contrl_is_start(&motor.controller)) { pwm_disable_channel(); /* 记录错误 */ if (!foc_observer_is_force_sensorless()) { mc_save_err_runtime(); } mot_contrl_stop(&motor.controller); g_meas_foc.first = true; if (!foc_observer_is_force_sensorless()) { if (mc_set_critical_error(FOC_CRIT_Angle_Err)) { mc_crit_err_add_s16(FOC_CRIT_Angle_Err, (s16)motor_encoder_get_speed()); } if (motor_encoder_may_error() == ENCODER_PWM_ERR) { if (mc_set_critical_error(FOC_CRIT_Encoder_Err)) { mc_crit_err_add(FOC_CRIT_Encoder_Err, (s16)enc_pwm_err_ms, enc_delta_err2); } }else if (motor_encoder_may_error() == ENCODER_AB_ERR) { if (mc_set_critical_error(FOC_CRIT_ENC_AB_Err)) { mc_crit_err_add(FOC_CRIT_ENC_AB_Err, enc_delta_err1, enc_delta_err2); } } } } } if (motor.b_ind_start) { float id = motor.controller.foc.out.curr_dq.d; float iq = motor.controller.foc.out.curr_dq.q; #if CONFIG_MOT_IND_USE_PHASE_SAMPLE==1 vd = motor.controller.phase_v_dq.d; vq = motor.controller.phase_v_dq.q; #endif mot_params_hj_sample_vi(vd, vq, id, iq); } TIME_MEATURE_END(); } #if (CONFIG_ENABLE_IAB_REC==1) static void _iab_plot_timer_handler(shark_timer_t *t) { if (!b_iab_rec && !b_vab_rec) { return; } if (iab_r_count < iab_w_count) { can_plot2(ia[iab_r_count], ib[iab_r_count]); iab_r_count ++; shark_timer_post(t, 10); } } static shark_timer_t _iab_plot_timer = TIMER_INIT(_iab_plot_timer, _iab_plot_timer_handler); void mc_start_current_rec(bool is_i, bool rec) { if (!rec) { b_iab_rec = false; b_vab_rec = false; shark_timer_cancel(&_iab_plot_timer); return; } if (b_iab_rec == true || b_vab_rec == true) { return; } iab_w_count = 0; iab_r_count = 0; if (is_i) { b_iab_rec = true; }else { b_vab_rec = true; } shark_timer_post(&_iab_plot_timer, 100); } #endif static bool mc_run_stall_process(u8 run_mode) { if ((run_mode == CTRL_MODE_TRQ || run_mode == CTRL_MODE_SPD) && !mot_contrl_is_auto_holdding(&motor.controller)) { //堵转判断 if (motor.b_runStall) { if (!mc_throttle_released()) { return true; } motor.runStall_time = 0; motor.b_runStall = false; //转把释放,清除堵转标志 }else if (mot_contrl_get_current_vector(&motor.controller) >= CONFIG_STALL_MAX_CURRENT){ if (mot_contrl_get_speed_abs(&motor.controller) < 1 && (motor.runStall_time == 0)) { motor.runStall_time = get_tick_ms(); motor.runStall_pos = motor_encoder_get_position(); } if (motor.runStall_time > 0) { if (get_delta_ms(motor.runStall_time) >= CONFIG_STALL_MAX_TIME) { motor.b_runStall = true; motor.runStall_time = 0; mot_contrl_set_torque(&motor.controller, 0); throttle_torque_reset(); return true; } if (ABS(motor.runStall_pos - motor_encoder_get_position()) >= 0.2f) { motor.runStall_time = 0; } } }else { motor.runStall_time = 0; } } return false; } static void mc_autohold_process(void) __attribute__((unused)); static void mc_autohold_process(void) { if (!mc_conf()->s.auto_hold) { if (mot_contrl_is_auto_holdding(&motor.controller)) { mc_auto_hold(false); } return; } if (mot_contrl_is_auto_holdding(&motor.controller)) { if (!mc_throttle_released()) { mc_auto_hold(false); motor.b_wait_brk_release = false; }else if (!motor.b_break && motor.b_wait_brk_release) { motor.b_wait_brk_release = false; }else if (motor.b_break && !motor.b_wait_brk_release) { mc_auto_hold(false); } } if (!mot_contrl_is_auto_holdding(&motor.controller) && motor.b_break && (motor_encoder_get_speed() == 0)) { if (motor.n_autohold_time == 0) { motor.n_autohold_time = get_tick_ms(); }else { if (get_delta_ms(motor.n_autohold_time) >= CONFIG_AUTOHOLD_DETECT_TIME) { if (mc_auto_hold(true)) { motor.b_wait_brk_release = true; } } } }else { motor.n_autohold_time = 0; } } static void mc_process_throttle_epm(void) __attribute__((unused)); static void mc_process_throttle_epm(void) { if (!motor.b_epm_cmd_move) {//通过命令前进后退,不处理转把 if (mc_throttle_released()) { mc_throttle_epm_move(EPM_Dir_None); }else { mc_throttle_epm_move(EPM_Dir_Forward); } } } static void mc_process_epm_move(void) __attribute__((unused)); static void mc_process_epm_move(void) { if (!motor.b_epm || (motor.epm_dir == EPM_Dir_None)){ return; } float target_vel = mc_conf()->c.max_epm_rpm; float target_trq = mc_conf()->c.max_epm_torque; if (motor.epm_dir == EPM_Dir_Back) { target_vel = -mc_conf()->c.max_epm_back_rpm; target_trq = mc_conf()->c.max_epm_back_torque; }else if (!motor.b_epm_cmd_move) { target_vel = throttle_vol_to_opening(throttle_get_signal()) * 2.0f * (float)target_vel; } motor.f_epm_trq = target_trq; motor.f_epm_vel = target_vel; mot_contrl_set_torque_limit(&motor.controller, motor.f_epm_trq); mot_contrl_set_target_vel(&motor.controller, motor.f_epm_vel); } static bool mc_process_force_running(void) { if (motor.b_calibrate || (motor.mode == CTRL_MODE_OPEN)) { if (motor.b_force_run && motor.force_open_wait <= 2000) { if (motor.force_open_wait > 0) { --motor.force_open_wait; }else { float positive = 1.0f; if (line_ramp_get_target(&motor.controller.ramp_target_vd) < 0) { positive = -1.0f; } motor.force_open_angle += 1.5f * positive; norm_angle_deg(motor.force_open_angle); mot_contrl_set_angle(&motor.controller, motor.force_open_angle); } } return true; } return false; } static void mc_process_brake_light(void) { bool can_lighting = false; if (motor.b_break || motor.b_auto_hold || mot_contrl_ebrk_is_running(&motor.controller) || ((!mc_critical_can_not_run()) && motor_encoder_get_speed() > 2000)) { can_lighting = true; } gpio_brk_light_enable(can_lighting); } #ifdef CONFIG_CRUISE_ENABLE_ACCL static void mc_process_curise(void) { static bool can_pause_resume = false; if (motor.b_cruise) { if (mot_contrl_get_speed_abs(&motor.controller) < CONFIG_CRUISE_EXIT_RPM) { mot_contrl_set_cruise(&motor.controller, false); return; } /* 定速巡航模式下,必须转把归位后才能开始通过拧动转把加速 */ if (mc_throttle_released() && !can_pause_resume) { can_pause_resume = true; } if (!can_pause_resume) { return; } if (mot_contrl_is_cruise_enabled(&motor.controller)) { u32 cruise_time = shark_get_seconds() - motor.cruise_time; if ((cruise_time >= 3) && motor.cruise_torque == 0.0f) { motor.cruise_torque = motor.controller.target_torque; }else if ((cruise_time >= 3) && (motor.cruise_torque > 0.0f)){ float trq_req = get_user_request_torque(); if (trq_req > motor.cruise_torque * 1.2f) { mot_contrl_pause_cruise(&motor.controller); //需要加速,暂停定速巡航 } } }else { float trq_req = get_user_request_torque(); if (trq_req <= motor.cruise_torque * 1.1f) { mot_contrl_resume_cruise(&motor.controller); //重新开始定速巡航,巡航速度还是前一次定速巡航给的速度 } } }else { mot_contrl_set_cruise(&motor.controller, false); can_pause_resume = false; } } #endif static bool mc_can_stop_foc(void) { if (mc_critical_need_stop()) { return true; } if (motor.mode == CTRL_MODE_CURRENT) { return false; } if (!motor.b_cruise && !motor.b_epm && motor.mode == CTRL_MODE_SPD) { if (motor.s_target_speed != MAX_S16 && motor.s_target_speed != 0) { return false; }else { return true; } } if (mc_throttle_released() && ((mot_contrl_get_speed_abs(&motor.controller)) == 0)) { if (!mot_contrl_is_auto_holdding(&motor.controller) && motor.epm_dir == EPM_Dir_None) { return true; } } /* 启用无感观测器,但是观测器未稳定,关闭输出,滑行 */ if (!foc_observer_is_encoder() && !foc_observer_sensorless_stable()) { return true; } return false; } static bool mc_can_restart_foc(void) { if (mc_critical_can_not_run()) { return false; } bool can_start = (!mc_throttle_released() || (motor.epm_dir != EPM_Dir_None)); if (!foc_observer_is_encoder() && !foc_observer_sensorless_stable()){ return false; } if ((motor.s_target_speed != MAX_S16 && motor.s_target_speed != 0) && motor.mode == CTRL_MODE_SPD) { return true; } return can_start; } static void mc_motor_runstop(void) __attribute__((unused)); static void mc_motor_runstop(void) { u32 mask; if (mot_contrl_is_start(&motor.controller) && mc_can_stop_foc()) { mask = cpu_enter_critical(); mot_contrl_stop(&motor.controller); pwm_disable_channel(); g_meas_foc.first = true; motor.foc_stop_cnt ++; cpu_exit_critical(mask); } if (!mot_contrl_is_start(&motor.controller) && mc_can_restart_foc()) { mask = cpu_enter_critical(); mot_contrl_start(&motor.controller, motor.mode); mc_gear_mode_set(true); throttle_torque_reset(); motor_encoder_reinit(); if (motor.b_epm) { if (motor.epm_dir == EPM_Dir_Back) { motor_encoder_set_direction(NEGATIVE); }else { motor_encoder_set_direction(POSITIVE); } } pwm_enable_channel(); g_meas_foc.first = true; motor.foc_start_cnt ++; cpu_exit_critical(mask); } } static void mc_process_throttle_torque(float vol) __attribute__((unused)); static void mc_process_throttle_torque(float vol) { float torque = throttle_get_torque(&motor.controller, vol); if (mc_throttle_released()) { #ifdef CONFIG_CRUISE_ENABLE_ACCL if (mc_is_cruise_enabled()) { return; } #endif if (!mot_contrl_ebrk_is_running(&motor.controller) && mot_contrl_set_ebreak(&motor.controller, true)) { return; } } if (motor.controller.mode_running == CTRL_MODE_TRQ) { throttle_set_torque(&motor.controller, torque); }else if (motor.controller.mode_running == CTRL_MODE_SPD) { if (!mc_is_cruise_enabled()) { float vel_ref = motor.controller.userlim.mot_vel * throttle_get_open_ration_filted(); mot_contrl_set_target_vel(&motor.controller, vel_ref); } }else if (motor.controller.mode_running == CTRL_MODE_EBRAKE){ /* 等待输入扭矩先减小到0 */ if (line_ramp_get_interp(&motor.controller.ramp_input_torque) >= 0.001f) { return; } mot_contrl_set_ebrk_time(&motor.controller, motor.controller.ebrk_ramp_time); float vel = mot_contrl_get_speed(&motor.controller); float ebrk_trq = motor_get_ebreak_toruqe(vel); mot_contrl_set_torque(&motor.controller, ebrk_trq); if ((vel < CONFIG_MIN_RPM_EXIT_EBRAKE) || (!mc_throttle_released() || (mc_throttle_released() && (vel == 0.0f)))) { mot_contrl_set_ebreak(&motor.controller, false); throttle_torque_reset(); } } } /*FOC 的部分处理,比如速度环,状态机,转把采集等*/ measure_time_t g_meas_MCTask = {.exec_max_time = 100, .intval_max_time = 1000, .intval_low_err = 0, .intval_hi_err = 0, .first = true,}; #define mc_TaskStart time_measure_start(&g_meas_MCTask) #define mc_TaskEnd time_measure_end(&g_meas_MCTask) void Sched_MC_mTask(void) { static int vbus_err_cnt = 0; static bool _sensorless_run = false; mc_TaskStart; adc_vref_filter(); throttle_detect(motor.b_start); F_all_Calc(); #ifdef CONFIG_CRUISE_ENABLE_ACCL mc_process_curise(); #endif u8 runMode = mot_contrl_mode(&motor.controller); /*保护功能*/ u8 limted = mot_contrl_protect(&motor.controller); /* 母线电流,实际采集的相电流矢量大小的计算 */ mot_contrl_calc_current(&motor.controller); if ((mot_contrl_get_dc_current(&motor.controller) > (CONFIG_HW_MAX_DC_CURRENT * 1.1f)) || (mot_contrl_get_dc_current(&motor.controller) < CONFIG_HW_MAX_CHRG_CURRENT)) { vbus_err_cnt ++; if (vbus_err_cnt >= 5) { if (mc_set_critical_error(FOC_CRIT_IDC_OV)) { mc_crit_err_add(FOC_CRIT_IDC_OV, (s16)sample_vbus_raw(), (s16)sample_ibus_raw()); mc_save_err_runtime(); } } }else { vbus_err_cnt = 0; } if (mc_process_force_running()) { mc_TaskEnd; return; } bool sensor_less = !foc_observer_is_encoder(); if (mc_detect_vbus_mode() || (limted == FOC_LIM_CHANGE_L) || (_sensorless_run != sensor_less)) { mc_gear_mode_set(false); if (sensor_less && foc_observer_sensorless_stable()) {//unstable 记录在ADC中断处理中 if (motor_encoder_may_error() == ENCODER_PWM_ERR) { if (mc_set_critical_error(FOC_CRIT_Encoder_Err)) { mc_crit_err_add(FOC_CRIT_Encoder_Err, (s16)enc_pwm_err_ms, enc_delta_err2); } }else if (motor_encoder_may_error() == ENCODER_AB_ERR) { if (mc_set_critical_error(FOC_CRIT_ENC_AB_Err)) { mc_crit_err_add(FOC_CRIT_ENC_AB_Err, enc_delta_err1, enc_delta_err2); } } } motor.b_limit_pending = false; }else if (limted == FOC_LIM_CHANGE_H) { motor.b_limit_pending = true; } _sensorless_run = sensor_less; /* 如果取消高温,欠压等限流需要释放转把后才生效,确保不会突然加速 */ if (motor.b_limit_pending && mc_throttle_released()) { motor.b_limit_pending = false; mc_gear_mode_set(false); } /* 堵转处理 */ if (mc_run_stall_process(runMode) || (motor.mode == CTRL_MODE_CURRENT)) { #ifndef CONFIG_DQ_STEP_RESPONSE mot_contrl_slow_task(&motor.controller); mc_motor_runstop(); #endif if (motor.b_ind_start) { mot_params_flux_stop(); } mc_TaskEnd; return; } mc_process_brake_light(); if ((runMode != CTRL_MODE_OPEN) || (motor.mode != CTRL_MODE_OPEN)) { #ifndef CONFIG_DQ_STEP_RESPONSE mc_autohold_process(); mc_turbo_auto_exit(); if (motor.mode != CTRL_MODE_OPEN) { mc_motor_runstop(); } if (runMode != CTRL_MODE_OPEN) { if (runMode == CTRL_MODE_SPD) { if (mc_is_epm()) { mc_process_throttle_epm(); mc_process_epm_move(); }else if (motor.s_target_speed != MAX_S16) { mot_contrl_set_target_vel(&motor.controller, motor.s_target_speed); } }else { if (motor.s_force_torque != MAX_S16) { mot_contrl_set_force_torque(&motor.controller, motor.s_force_torque); }else { float thro = throttle_get_signal(); if (motor.b_ignor_throttle) { float r = (float)motor.u_throttle_ration/100.0f; thro = throttle_opening_to_vol(r); } mc_process_throttle_torque(thro); } } mot_contrl_slow_task(&motor.controller); } #endif } mc_TaskEnd; }