#include "bsp/bsp.h" #include "bsp/enc_intf.h" #include "bsp/timer_count32.h" #include "foc/motor/encoder.h" #include "foc/motor/motor_param.h" #include "libs/logger.h" #include "app/nv_storage.h" #include "math/fast_math.h" #include "encoder_off3.h" static void encoder_do_offset_calibrate(void) ; static void _detect_off_finished(void); /* 磁编码器使用一对极的磁铁,所以编码器获取的角度和机械角度相同需要转为电角度*/ encoder_t g_encoder; static __INLINE void encoder_pll_update_gain(void) { if (g_encoder.pll_bandwidth_shadow != g_encoder.pll_bandwidth) { g_encoder.pll_bandwidth = g_encoder.pll_bandwidth_shadow; g_encoder.est_pll.kp = 2.0f * g_encoder.pll_bandwidth; g_encoder.est_pll.ki = 0.25f * g_encoder.est_pll.kp * g_encoder.est_pll.kp; } } static void _init_pll(void) { g_encoder.est_pll.DT = FOC_CTRL_US; g_encoder.est_pll.max_wp = g_encoder.cpr; g_encoder.pll_bandwidth = 0; g_encoder.pll_bandwidth_shadow = nv_get_motor_params()->est_pll_band; encoder_pll_update_gain(); PLL_Reset(&g_encoder.est_pll); } void encoder_init(void) { encoder_init_clear(POSITIVE); enc_intf_init(ENC_MAX_RES); } void encoder_set_direction(s8 direction) { g_encoder.direction = direction; g_encoder.cali_angle = INVALID_ANGLE; } void encoder_set_bandwidth(float bandwidth) { g_encoder.pll_bandwidth_shadow = bandwidth; } void encoder_init_clear(s8 diretcion) { _init_pll(); g_encoder.cpr = ENC_MAX_RES; g_encoder.enc_offset = nv_get_motor_params()->offset; g_encoder.motor_poles = nv_get_motor_params()->poles; g_encoder.b_index_found = false; g_encoder.direction = diretcion; g_encoder.abi_angle = 0.0f; g_encoder.pwm_angle = 0.0f; g_encoder.est_angle_counts = 0; g_encoder.est_vel_counts = 0; g_encoder.interpolation = 0.0f; g_encoder.cali_angle = INVALID_ANGLE; } void encoder_lock_position(bool enable) { if (g_encoder.b_lock_pos != enable) { g_encoder.b_lock_pos = enable; if (enable) { encoder_set_bandwidth(nv_get_motor_params()->pos_lock_pll_band); }else { encoder_set_bandwidth(nv_get_motor_params()->est_pll_band); } } } static __INLINE float _pll_over_comp(void) { u8 dir = ENC_DIR_DOWN; #ifdef ENCODER_CC_INVERT dir = ENC_DIR_UP; #endif if(ENC_Direction() == dir){ return -((float)g_encoder.cpr); } return (float)g_encoder.cpr; } static __INLINE bool encoder_run_pll(float cnt) { float pll_comp = 0.0f; if (g_encoder.b_timer_ov) { pll_comp = _pll_over_comp(); g_encoder.b_timer_ov = false; } encoder_pll_update_gain(); g_encoder.est_vel_counts = PLL_run(&g_encoder.est_pll, cnt, pll_comp); g_encoder.est_angle_counts = g_encoder.est_pll.observer; bool snap_to_zero_vel = false; if (ABS(g_encoder.est_pll.out) < 0.5f * g_encoder.est_pll.DT * g_encoder.est_pll.ki) { g_encoder.est_vel_counts = g_encoder.est_pll.out = 0.0f; // align delta-sigma on zero to prevent jitter snap_to_zero_vel = true; } return snap_to_zero_vel; } static __INLINE u32 _abi_count(void) { #ifdef ENCODER_CC_INVERT return (g_encoder.cpr - ENC_COUNT); #else return ENC_COUNT; #endif } /* 偏心补偿 */ static __INLINE float _eccentricity_compensation(int cnt) { #ifdef FIR_PHASE_SHIFT int cnt_off = (cnt + FIR_PHASE_SHIFT);//g_encoder.cpr; if (g_encoder.encoder_off_map != NULL) { //do offset calibrate, can not do encentricity compensation return 0.0f; } return -(S16Q10toF(_encoder_off_map[cnt_off])); #else return 0.0f; #endif } float encoder_get_theta(void) { if (!g_encoder.b_index_found) { return g_encoder.pwm_angle; } u32 cnt = _abi_count(); __NOP();__NOP();__NOP();__NOP(); if (ENC_OverFlow()) { cnt = _abi_count(); g_encoder.b_timer_ov = true; ENC_ClearUpFlags(); } bool snap_to_zero_vel = encoder_run_pll((float)(cnt)); if (snap_to_zero_vel) { g_encoder.interpolation = 0.1f; }else { if (cnt == g_encoder.last_cnt) { g_encoder.interpolation += g_encoder.est_vel_counts * FOC_CTRL_US; if (g_encoder.interpolation > ENC_MAX_interpolation) { g_encoder.interpolation = ENC_MAX_interpolation; }else if (g_encoder.interpolation < -ENC_MAX_interpolation) { g_encoder.interpolation = -ENC_MAX_interpolation; } }else { g_encoder.interpolation = 0.0f; } } if (g_encoder.cali_angle != INVALID_ANGLE) { g_encoder.interpolation = 0.0f; } g_encoder.abi_angle = ENC_Pluse_Nr_2_angle((float)cnt + g_encoder.interpolation) * g_encoder.motor_poles + g_encoder.enc_offset; g_encoder.abi_angle += _eccentricity_compensation(cnt); rand_angle(g_encoder.abi_angle); g_encoder.last_cnt = cnt; g_encoder.last_us = timer_count32_get(); if (g_encoder.cali_angle != INVALID_ANGLE) { encoder_do_offset_calibrate(); } return g_encoder.abi_angle; } float encoder_get_speed(void) { return (g_encoder.est_vel_counts/g_encoder.cpr) * 60.0f; } void _encoder_caliberate_init(void) { if (g_encoder.encoder_off_map != NULL) { return; } u32 mask = cpu_enter_critical(); g_encoder.encoder_off_map = (s16 *)os_alloc(g_encoder.cpr * sizeof(s16)); g_encoder.encoder_off_count = (u8 *)os_alloc(g_encoder.cpr); for (int i = 0; i < g_encoder.cpr; i++) { g_encoder.encoder_off_map[i] = 0; g_encoder.encoder_off_count[i] = 0; } cpu_exit_critical(mask); } void _encoder_caliberate_deinit(void) { if (g_encoder.encoder_off_map != NULL) { os_free(g_encoder.encoder_off_map); os_free(g_encoder.encoder_off_count); } g_encoder.encoder_off_map = NULL; g_encoder.encoder_off_count = NULL; } #define MIN_OFF_COUNT 10 void encoder_detect_offset(float angle){ #if 1 _encoder_caliberate_init(); g_encoder.cali_angle = angle; #else plot_2data16((s16)angle, (s16)g_encoder.abi_angle); #endif } static void encoder_do_offset_calibrate(void) { float delta = (g_encoder.abi_angle - g_encoder.cali_angle); if (delta > 200) { delta = delta - 360; } if (delta < -200) { delta = delta + 360; } if (g_encoder.direction == POSITIVE) { if ((g_encoder.encoder_off_count[g_encoder.last_cnt] & 0xF) <= MIN_OFF_COUNT) { g_encoder.encoder_off_map[g_encoder.last_cnt] += (s16)(delta*100.0f); g_encoder.encoder_off_count[g_encoder.last_cnt] += 0x01; } }else { if (((g_encoder.encoder_off_count[g_encoder.last_cnt] >> 4) & 0xF) <= MIN_OFF_COUNT) { g_encoder.encoder_off_map[g_encoder.last_cnt] += (s16)(delta*100.0f); g_encoder.encoder_off_count[g_encoder.last_cnt] += 0x10; } } } bool encoder_detect_finish(void) { u8 off_count = 0; for (int i = 0; i < 1024; i++) { if (g_encoder.direction == POSITIVE) { off_count = g_encoder.encoder_off_count[i] & 0xF; }else { off_count = (g_encoder.encoder_off_count[i] >> 4)& 0xF; } if (off_count <= MIN_OFF_COUNT) { return false; } } if (g_encoder.direction == NEGATIVE) { g_encoder.cali_angle = INVALID_ANGLE; _detect_off_finished();//output data to PC tools, and use Matlab do FIR filter _encoder_caliberate_deinit(); } return true; } static void _detect_off_finished(void) { for (int i = 0; i < 1024; i++) { float angle_off = g_encoder.encoder_off_map[i] / (((g_encoder.encoder_off_count[i] >> 4)&0xF) + (g_encoder.encoder_off_count[i]&0xF)); plot_1data16((s16)angle_off); delay_ms(2); wdog_reload(); } } float encoder_get_vel_count(void) { return g_encoder.est_vel_counts; } float encoder_zero_phase_detect(void) { float phase = g_encoder.pwm_angle; float total_ph = phase; int count = 0; for(; count < 10; count++) { delay_ms(ENC_PWM_Min_P * 1000 + 2); //wait time for pwm if ABS(phase - g_encoder.pwm_angle > 2.0f) { return INVALID_ANGLE; } phase = g_encoder.pwm_angle; total_ph += phase; } sys_debug("offset = %f\n", (total_ph/(float)count)); return (total_ph/(float)count); } static void encoder_sync_pwm_abs(void) { ENC_COUNT = g_encoder.pwm_count; g_encoder.last_cnt = g_encoder.pwm_count; g_encoder.est_pll.observer = (float)g_encoder.pwm_count; g_encoder.abi_angle = g_encoder.pwm_angle; g_encoder.b_index_found = true; } /*I 信号的中断处理,一圈一个中断*/ void ENC_ABI_IRQHandler(void) { g_encoder.b_index_cnt = ENC_COUNT; if (!g_encoder.b_index_found){ encoder_sync_pwm_abs(); } } /* 编码器AB信号读书溢出处理 */ void ENC_TIMER_Overflow(void) { //g_encoder.b_timer_ov = true; } /*PWM 信号捕获一个周期的处理 */ static int pwm_count = 0; static int pwm_check_count = 0; void ENC_PWM_Duty_Handler(float t, float d) { float duty = ENC_Duty(d, t); if (duty < ENC_PWM_Min_P || duty > 1.0f) { return; } float Nr = ENC_Duty_2_Pluse_Nr(duty); if (Nr < 0) { return; } u32 n_nr = (u32)Nr; if (Nr - n_nr >= 0.5f) { g_encoder.pwm_count = n_nr + 1; }else { g_encoder.pwm_count = n_nr; } g_encoder.pwm_angle = ENC_Pluse_Nr_2_angle(Nr) * g_encoder.motor_poles + g_encoder.enc_offset; rand_angle(g_encoder.pwm_angle); if (!g_encoder.b_index_found && pwm_count++ >= 10) { encoder_sync_pwm_abs(); } pwm_check_count ++; } static u32 _check_time = 0; bool ENC_Check_error(void) { bool error = false; if (get_delta_ms(_check_time) > 1000) { if (pwm_check_count == 0) { error = true; } pwm_check_count = 0; _check_time = get_tick_ms(); } return error; } float encoder_get_pwm_angle(void) { return g_encoder.pwm_angle; }